Ama-tube mill aqakathekile ukukhiqizwa kwamashubhu asezingeni eliphakeme namapayipi asetshenziswa ezimbonini ezahlukahlukene, ekwakhiweni kwezimoto. Ukukhetha inqubo efanelekile ye-tube mill yakho kubalulekile ukuqinisekisa ukusebenza kahle, ukusebenza kahle, kanye nekhwalithi yomkhiqizo. Lo mbhalo uzohlola izinto ezibalulekile okufanele ucabangele lapho ukhetha inqubo yokugaya i-tube futhi unikeze imininingwane ngentuthuko yakamuva kubuchwepheshe be-tube mill technology.
Ukuqonda amasu okugaywa kweshubhu
Ama-tube mills yimishini esetshenziselwa ukwakha imichilo yensimbi ibe amashubhu namapayipi ngochungechunge lwama-rolls nezinqubo ze-welding. Le ndlela esetshenzisiwe esigangeni se-tube ingaba nomthelela omkhulu ekusebenzeni kahle, ikhwalithi, kanye nokusebenza kwezindleko zenqubo yokukhiqiza. Kunamasu ambalwa aqashwe kuma-tube mills, ngalinye linezinzuzo zalo ezihlukile nezinhlelo zokusebenza.
I-High-Frequency Welding (HFW): I-HFW iyindlela edumile esetshenziswa kumamitha ayi-tube ngamandla ayo ukukhiqiza ama-welds aqinile nawahlanzekile. Ku-HFW, imiphetho yomucu wensimbi iyafudumala kusetshenziswa ukufudumeza okuvame ukufudumeza bese kucindezela ndawonye ukwakha i-weld. Le ndlela isetshenziselwa kabanzi ukukhiqiza amashubhu namapayipi amancanyana, njengaleyo esetshenzisiwe ezinhlelweni ze-HVAC kanye nezicelo zezimoto.
I-ERW (Ukumelana nogesi i-Welding): I-ERW kungenye indlela evamile esetshenziswa kumamitha ayi-tube. Kubandakanya ukudlulisa i-Electric yamanje ngemiphetho yomucu wensimbi ukuze ayishise bese uyicindezela ndawonye ukuze kwakhiwe i-weld. I-ERW ilungele ukukhiqiza okuphakathi namashubhu amakhulu namapayipi futhi isetshenziswa kakhulu embonini kawoyela negesi.
Kuvunguza i-welded tube mill: Isu elivuthayo le-welded tube yokugaya libandakanya ukwakha ishubhu ngokugoqa ngokomoya ukugoqa imicu yensimbi ezungeze i-mandrel kanye namaphethelo. Le ndlela ilungele ukukhiqiza amashubhu amakhulu amakhulu namapayipi futhi ivame ukusetshenziswa embonini yamanzi kanye ne-wastewater.
Ukukhiqizwa kweTube engenamthungo: Ukukhiqizwa kweTube engenamthungo kufaka ukusetshenziswa kwesigayo sokubhoboza kanye nesigayo se-Pilger ukukhiqiza amashubhu ngaphandle kwama-seams. Le ndlela ilungele ukukhiqiza amashubhu anamandla amakhulu namapayipi futhi ivame ukusetshenziswa embonini ye-aerospace nezokuvikela.
Izici ezibalulekile okufanele ucabangele
Lapho ukhetha inqubo efanelekile yakho I-Tube Mill , izinto ezimbalwa ezibalulekile zidinga ukucatshangelwa ukuqinisekisa ukusebenza kahle kanye nekhwalithi yomkhiqizo.
Uhlobo lwezinto ezibonakalayo nobukhulu: Uhlobo nobukhulu bezinto ezibonakalayo ezicutshungulwa kudlalwa indima ebalulekile ekunqumeni inqubo efanele yokugaya i-tube. Amasu ahlukene alungele izinto ezahlukahlukene, njengensimbi yekhabhoni, insimbi engenasici, noma i-aluminium, kanye nobukhulu obuhlukahlukene. Isibonelo, i-HFW ilungele amashubhu ancishwe odongeni, kuyilapho i-ERW ingcono kumashubhu aphakathi nendawo.
Ububanzi beshubhu nobude: ububanzi obufunayo nobude bamabhubhu akhiqizwa nalo mthelela ekukhetheni kwendlela yokugaywa kwe-tube. Amanye amasu alungele kakhulu amashubhu amakhulu ubukhulu, kanti amanye angcono kumashubhu amancane abubanzi. Ngokufanayo, ubude bamashubhu bungathinta nokukhethwa kwenqubo, ngezindlela ezithile ezisebenza kahle ngokukhiqiza amashubhu amade.
Ijubane lokukhiqizwa kanye nokusebenza kahle: Ijubane lokukhiqiza kanye nokusebenza kahle kuyizinto ezibucayi okufanele zicatshangelwe lapho ukhetha indlela yokugaya i-tube. Amasu ahlukene anejubane lokukhiqiza ahlukahlukene kanye nokusebenza ngempumelelo, okungathinta izindleko zesikhathi sonke nesikhathi esidingekayo ukuze kukhiqizwe. Kubalulekile ukukhetha inqubo enikeza ijubane elikhulu kanye nokusebenza kahle kwezici eziyinkimbinkimbi zeThubhu.
Ikhwalithi ye-Weld kanye namandla: Ikhwalithi namandla we-Weld ahamba nge-tube nokukhiqizwa kwamapayipi. Amasu ahlukene akhiqiza ama-welds ngamandla ahlukahlukene nezimpawu ezisezingeni. Kubalulekile ukukhetha inqubo eqinisekisa ama-welds asezingeni eliphakeme ngamandla adingekayo wohlelo oluhlosiwe.
Ukucatshangelwa kwezindleko: Izindleko zihlala ziyisici esibalulekile kunoma iyiphi inqubo yokukhiqiza. Lapho ukhetha inqubo yokugaya i-tube, kubalulekile ukucubungula izindleko zokutshala imali zokuqala kanye nezindleko zokusebenza. Amanye amasu angadinga ukutshalwa kwezimali okuphezulu kepha anikeze izindleko eziphansi zokusebenza, kanti ezinye zingaba nezindleko eziphansi zokuqala kodwa izindleko eziphezulu zokusebenza ngokuhamba kwesikhathi.
Ukufunwa kwezobuchwepheshe kanye nokutholakala kwensiza: Ekugcineni, kubalulekile ukubheka ukutholakala kokusekelwa kwezobuchwepheshe kanye nensizakalo yendlela ekhethiwe yeTube. Ukufinyelela ekusekelweni kwezobuchwepheshe okuthembekile kanye nensizakalo kungathinta kakhulu ukusebenza kahle kanye nokusebenza kahle kokusebenza kwe-tube mill.
Intuthuko yakamuva kubuchwepheshe be-tube mill
Imboni ye-Tube nePipe iyavela ngokuqhubekayo, ngobuchwepheshe obusha kanye nentuthuko yenziwa ukuthuthukisa ukusebenza kahle, ikhwalithi, kanye nokusebenza kwezindleko. Ezinye zentuthuko yakamuva kubuchwepheshe be-tube mill zifaka:
Ubuchwepheshe be-laser welding: Ubuchwepheshe be-laser welding buthuthukiswa ngokusika-umphetho kubuchwepheshe be-tube mill. Inikeza izinzuzo eziningana ngaphezu kwezindlela ze-welding zendabuko, ezinjenge-HFW ne-ERW. I-Laser Welding ihlinzeka ngokunemba okuphezulu nokulawula, okuphumela kuma-welds ahlanzekile futhi aqinile. Iphinde ivumele ukukhiqizwa kwamashubhu namapayipi amancane anezinkinga nge-dipen diseral. Ngaphezu kwalokho, ubuchwepheshe be-laser welding buvumela ukukhiqizwa kwezimo eziyinkimbinkimbi namaphrofayili okungenzeki ngezindlela ezivamile ze-welding.
I-tube yesivinini esiphezulu: I-tube yejubane eliphezulu yenzelwe ukusebenza ngejubane eliphakeme kakhulu kunezigidi zendabuko zeshubhu. Lezi zimbatho zisebenzisa ukwakheka kwe-advanced roll kanye nobuchwepheshe ukufezekisa amanani okukhiqiza aphezulu ngaphandle kokuyekethisa ngekhwalithi. I-tube enesivinini esiphakeme ilungele ukukhiqiza inqwaba yamashubhu namapayipi ngesikhathi esifushane, okuholela ekusebenzeni kahle nasekunciphiseni izindleko zokukhiqiza.
I-Smart Tube Mills: I-Smart Tube Mills ifakwe izinhlelo eziguquguqukayo nezinhlelo zokulawula ezinika amandla ukuqapha kwesikhathi sangempela kanye nokwenza kahle kwenqubo yokukhiqiza. Lezi zigayo zisebenzisa izinzwa, ama-analytics wedatha, kanye nezobunhloli bokufakelwa ukuthuthukisa ukusebenza kahle, ukunciphisa isikhathi sokuphumula, futhi kuqinisekiswe ikhwalithi yomkhiqizo engaguquki. I-Smart Tube Mills nayo inikela ngokuqapha okukude namakhono okulawula, okuvumela abahlinzeki ukuthi baphathe ukugaya kusuka noma kuphi.
Ubuchwepheshe be-eco-friendly Tube Mill Technology: Ukusimama Kwemvelo kuya ngokuya kubaluleke kakhulu embonini ye-tube kanye nepayipi. Ubuchwepheshe be-eco-friendly tube boill bugxile ekunciphiseni ukusetshenziswa kwamandla, ukunciphisa imfucuza, nokusebenzisa izinto zokwakha imvelo. Isibonelo, amanye ama-tube mill asebenzisa izinhlelo zokuvuselela kabusha ukuze athole amandla ngesikhathi sokukhiqiza, kanti amanye asebenzisa ama-coolants asuselwa emanzini kanye nezithako zokuthayipha esikhundleni samakhemikhali anobungozi.
Ubuchwepheshe obuthuthukisiwe obungelonakalisi ubuchwepheshe (NDT): Ukuhlolwa okungelonakalisa okulimazayo kubalulekile ekuqinisekiseni ikhwalithi nobuqotho bamashubhu namapayipi. Ubuchwepheshe obuthuthukisiwe be-NDT, njengokuhlolwa kwe-ultrasonic, ukuhlolwa kwamanje, kanye nokuhlolwa kwe-electromagnetic, kusetshenziswa ku-tube mills ukuthola izinkinga futhi kuqinisekiswe ukuhambisana namazinga ezimboni. Ubuchwepheshe bobuchwepheshe buhlinzeka ngemiphumela eqondile nethembekile, evumela ukutholakala kwangaphambi kwezinkinga ezingaba khona kanye nokuqinisekisa ukukhiqizwa kwamashubhu asezingeni eliphakeme namapayipi.
Ukugcina
Ukukhetha inqubo efanelekile yokugaya kwakho kwe-tube kuyisinqumo esibucayi esingathinta ukusebenza kahle, ikhwalithi, kanye nokusebenza kwezindleko zenqubo yakho yokukhiqiza. Ngokucabanga ngezinto ezibalulekile ezichazwe kule ndatshana futhi uhlale unolwazi ngentuthuko yakamuva kubuchwepheshe be-tube mill, ungenza isinqumo esinolwazi esihlangabezana nezidingo zakho ezithile nezidingo. Ukutshala imali ngendlela efanele yeTube Mill Technology nobuchwepheshe kungakusiza ukuthi uhlale uncintisana embonini nasembonini ye-tube evelayo.
