Ii-tyup mills zisentliziyweni yemveliso yokwenza imveliso, egungqisa izixhobo ezingafunekiyo kwiinxalenye ezibalulekileyo kwizicelo ezininzi. Ukuzivelela kwetekhnoloji kuzise utshintsho olukhulu kwindlela ii-tyup ze-tube ezisebenza ngayo, kwaye enye yezona zinto ziphazamisekileyo ze-lares. Eli nqaku lihlala liye kwimpembelelo yenguqu ye-LIRD ye-Illine ye-Tube Mills, iphonononge izibonelelo zayo, izicelo, kunye nekamva elithembisayo kushishino.
Ukuqonda ii-tube mills kunye neendlela zabo zemveli zemveli
I-Tube Mills ibilitye lembombo lokwenza imveliso amashumi eminyaka. Aba matshini benzelwe ukuvelisa iimveliso ze-tublar kwimigca okanye amashiti entsimbi. Inkqubo ibandakanya ukwenza isinyithi ibe yimbonakalo yetyhubhu kwaye ilondoloze imiphetho kunye ukwenza ityhubhu eqhubekayo. Le tyhubhu inokuthi emva koko inqunyulwe kubude bezicelo ezahlukeneyo.
Ngokwesiqhelo, ii-tube ze-tube zixhomekeke kwiindlela ezifana nokungeniswa okukhulu (HFI) ze-welding okanye i-arc enamanzi aphantsi (Sab). Kwi-HFI Welding, imiphetho yetyhubhu ishushu yi-rubreday ye-onroundation ephezulu kwaye icinezelwe kunye ukuba yenze i-shld. Le ndlela isetyenziselwa kakhulu isantya sayo kunye nokusebenza kakuhle, ngakumbi ekuvelisweni kweetyhubhu ezincinci.
Kwelinye icala, kubona kubandakanya ukuthoba i-welding arc kwi-molc etyhidiweyo ukukhusela i-weld ukusuka kungcoliseko. Le ndlela ilungele ngokukhethekileyo kwiityhubhu ze-diamer kunye nezixhobo ezinamagqabi, zinika ukungena ngokunzulu kunye ne-wels eyomeleleyo.
Nangona kunjalo, ubuchwephesha be-welding yemveli buza kunye nemiceli mngeni. I-HFI Welding inokukhokelela kwimimandla echaphazelekayo yobushushu elalanisa amandla e-weld, ngelixa idini incitshiswe yimfuno yayo ye-flux, enokuba yimbi kwaye ixabisa kakhulu. Ezi ndlela zikwazabalaza nemfuno eyandayo yokufumana iityhubhu ezisemgangathweni eziphezulu, eziguquguqukayo ezihlanganisiweyo ezidibana nemigangatho yeshishini.
Ukuvela kwe-laser ye-lared kwi-tube mills
I-Laser Welding yitekhnoloji entsha eqalile ukufumana itrasti kwiimayile ze-tube. Kubandakanya ukusebenzisa i-laser egxile kwi-laser ye-laser yokunyibilikisa imiphetho yetyhubhu, ethi yona icinezelwe kunye ukwenza amandla aqinileyo, eqhubekayo. Le ndlela inika izibonelelo ezininzi kwiindlela ze-welding zemveli.
Esona sibonelelo sibalulekileyo se-larensing ye-welling kukukwazi kwayo ukuvelisa i-wels esemgangathweni ephantsi. I-Laser ye-laser egxile ivelisa indawo encinci yobushushu, enciphisa umngcipheko wokukhwela okanye ukugoba ityhubhu. Oku kubaluleke kakhulu kwizicelo apho kuchanekileyo kubalulekile, njengakwi-aerospace kunye neshishini lemoto.
I-Laser Weling ikwabonelela ngokutshintsha okukhulu ngokwezixhobo ezinokwenziwa. Ingasetyenziswa kuluhlu olubanzi lweentsimbi, kubandakanya intsimbi engenasimo, ialuminiyam, kunye ne-metali engafaniyo. Ukutshintsha kwendlela kwenza ukuba i-lar yelding inketho enomdla kwii-tube mills ezifuna ukuvelisa iintlobo ngeentlobo zeemveliso.
Ngaphaya koko, i-laser ye-lelling yinkqubo esebenzayo kakhulu. Inokwenziwa kwisantya esiphezulu, esinyusa imveliso kwaye sinciphisa iindleko zokwenza izinto. Ukusetyenziswa kwe-laser kuphelisa isidingo sezixhobo ezongezelelweyo zeefilitha, ngakumbi iindleko zemveliso.
Izibonelelo ze-leser ye-welding yezicelo zeTube zeTube
Izibonelelo ze-ler welling iqhuba idliwe I-Tube imigqaliselo kwihlabathi liphela. Enye yezona zibonelelo ziphambili luphawu oluphuculweyo. I-Laser Welding ivelisa i-wels ecocekileyo, ichanekile i-spatter encinci okanye i-slag. Oku kungekuphela nje ukuphucula imbonakalo yemveliso egqityiweyo kodwa ikwaqinisekisa ukuthembeka kunye namandla edlelo.
Elinye iNzuzo eQhelekileyo kukuncitshiswa kwexesha lemveliso kunye neendleko. I-Laser Welling yinkqubo ekhawulezayo efuna ixesha elincinci ukugqiba i-slld nganye. Oku kwandiswa kokusebenza kakuhle kwiindleko ezisezantsi zemveliso, zenza ukuba kube yindlela efanelekileyo yoqoqosho lwe-tube.
Ukongeza, i-larer welding yinkqubo ezenzekelayo. Iinkqubo ze-Laser ze-Laser ze-Laser zinokudityaniswa kwii-tube mills ezinokuphazamiseka okuncinci kwimisebenzi ekhoyo. Ezi nkqubo zixhotywe ngesoftware enesiseko esivumela ukulawulwa ngokuthe ngqo kweeparameter ze-welding, ekuqinisekiseni iziphumo eziphindaphindiweyo neziphikayo.
Ukulungelelaniswa kwe-laser ye-laser yelding kunciphisa imfuneko yokungenelela kwezandla, nto leyo enciphisa umngcipheko wempazamo yomntu. Oku kubaluleke kakhulu kwiindawo ezinobume obuphezulu apho ukungqinelana kunye nokuthembeka kubalulekile.
Ityala lezifundo: Ukuziqhelanisa nempumelelo kwe-laser ye-laser welding kwi-tube mills
Ukuthathwa kwe-leser welding kwi-tube mills kuye kwafezekiswa kwimpumelelo kumashishini ahlukeneyo. Umzekelo, kwicandelo le-autoMotive, ii-tube ze-tube ziphumeze i-leser welling yokuvelisa amandla aphezulu, iityhubhu ezilula ze-chassis kunye neenkqubo zokuphelisa. Ukusetyenziswa kwe-laser ye-laser kuvumele aba bavelisi ukuba banciphise ubunzima beemveliso zabo ngaphandle kokulalanisa kumandla okanye ukuqina.
Kumzi-mveliso we-aerospace, i-wer welding isetyenziselwa ukuvelisa izinto ezibalulekileyo ezinje ngemigca yamafutha kunye nezinto ezenziwayo. Ukuchaneka okuphezulu kunye nomgangatho we-laserls ze-lasers kuqinisekisa ukhuseleko kunye nokuthembeka kwala macandelo, eziphantsi kovavanyo olungqongqo kunye neenkqubo zokuqinisekisa.
Ngapha koko, i-welling ye-ilding iqinisekisile ukuba iyingenelo ekuvelisweni kweetyhubhu kwicandelo lezamandla. Nokuba yimibhobho yeoyile kunye negesi okanye izixhobo zegesi, amandla okuqina, amandla okutya, ukuvelisa amandla aqinileyo, uKhenketho-ukunganyangeki kubalulekile. I-Laser Welding isebenze i-tube mill ukuya kufezekisa iinkcukacha ezifunwayo zezi zicelo ngelixa ugcina uxinzelelo lwendleko.
Ikamva le-Tube Mills ngeTekhnoloji yeWar
Ikamva le-tube ibonakala ithembisa ngokuqhubela phambili kwetekhnoloji ye-Laser welding. Njengoko iinkqubo ze-laser zinamandla ngakumbi kwaye zisebenza ngokufanelekileyo, izicelo zabo kwimithetho ye-TUBE kulindeleke ukuba zandise. Umzekelo, ukuphuculwa kwee-lars zefayibhaki kuvulele amathuba amatsha okufumana iityhubhu ezixineneyo kunye nezixhobo ngenkqubo yokuqhutywa kwe-irmas ephezulu.
Ukongeza, ukudityaniswa kwengqondo yobukrelekrele (i-AI) kunye nokufunda koomatshini kwiinkqubo ze-Laser Welling kusetwa ukuguqula ishishini. Ezi teknoloji zingasetyenziselwa ukwandisa iiparameter ze-welding ngexesha lokwenyani, ekuqinisekisa ukuba eyona ndawo iphezulu ye-ilds kunye nokunciphisa isiphene. I-AI ikwanokuqeshwa ukuze igcinwe kwangaphambili, incedisa ii-tube ze-tube ukuthintela ixesha elininzi ngokulindela nokuthintela ukusilela kwezixhobo.
Ngapha koko, njengokuzinza kuba yinto ephambili ekugxilwe kuyo kubavelisi, i-Laser Welling inikezela enye indlela enobuhlobo kwindalo. Inkqubo yayo efanelekileyo yamandla kunye nokukwazi ukusebenzisa izixhobo ezinokuphinda zisebenzise izinto ze-laser zenza ukhetho oluzinzileyo lwee-tube.
Ukuqukumbela, i-Laser Welding iguqula ishishini le-tube yemilime ngokunikela ngomgangatho we-WINGE, ukunyuka kakuhle, kunye nokuguquguquka okukhulu. Ukuphunyezwa kwayo ngempumelelo kumacandelo ohlukeneyo kubonisa ukubakho kwamandla awo ukuhlangabezana nemfuno yemveliso yanamhlanje. Njengoko itekhnoloji iyaqhubeka nokuhambisela phambili, i-serser ye-laser ilungele ukudlala indima ephambili kwixa elizayo le-Tube Mills, ukuqhuba ubuchule kunye nokugqwesa ekuvenisweni kweemveliso ze-tubular.
