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High-Speed Welding Automatic Tracking System for Stainless Steel Tubes
The system features an automated laser tracking and correction for the TIG (Tungsten Inert Gas) welding process of stainless steel seam tubes. It is a direct solution to the problems of increasing labor costs and the degradation of welding quality caused by operator visual fatigue during manual operations. This breakthrough system combines sophisticated intelligent vision technology with optical, mechanical, and electrical engineering and hence provides a solution that is unique and currently unmatched in the domestic market.
The system works by using a visual acquisition system to take a picture of the welding scene in real-time along the weld seam and the tungsten electrode. The visual information is then processed by advanced vision technology to measure with great accuracy the deviation or displacement of the tungsten electrode. The recently obtained very accurate offset information is instantly applied to the control of an electromechanical device that adjusts the position of the tungsten electrode between the two electrodes.
This ongoing and very accurate automatic adjustment is capable of accurate tracking during steel tube welding; hence, unattended, high-quality welding operations can be realized.
| No. | Name | Q'ty | Unit |
| 1 | System control box | 1 | set |
| 2 | Industrial cameras | 1 | piece |
| 3 | Welding gun moving mechanism | 1 | piece |
| 4 | Switching power supply | 1 | piece |
| 5 | Electrical control and drive | 1 | piece |
| 6 | Sound and light alarm | 1 | piece |
| 7 | Input and output interface | 1 | piece |
Key Advantages
•Cost Savings: The cost savings come as a major by-product of the company reducing the reliance on manual labor, thus human resource expenses become less of a concern.
•Enhanced Quality: By removing human visual fatigue, it results in more consistent and better quality welds.
•Unattended Operation: The capability of setting the welding work completely automatic is always there to increase the factory productivity as well as to allow manufacturing without the presence of people or lights.
•Precision & Speed: High precision tracking and extremely quick gas and oil reaction times are achieved, which are essential for high-speed welding operations.
•Innovative Technology: The latest vision technology is matched with strong electromechanical control to deliver an exclusive and highly efficient solution.
•Non-contact, no abrasion after long-time operation.
• High recognition precision .
• Visual effect, triune images of dock bar, molten pool, and welding bead.
• Good stability, adopts an embodying system that is more stable and reliable than the PC motor control system.
• User-friendly interface, designed to be Windows-like, easy-to-use, and the non-professional can operate as well.
| Model NO. | HZGZ |
| Warranty | 1 Year |
| After-Sales Service | Engineers Service Machinery Overseas Available |
| Lead Time | 30-40 Days |
| Function | Monitoring The Position of Welding Seam |
| Cooling Type | Water Cooling |
| Transport Package | Waterproof Film and Pallets |
| Production Capacity | 20 Sets Per Year |
Technical Specifications:
Rated Power: ≤120W
Recognition Rate: 10ms
Recognition Accuracy: 0.02mm
Response Time: ≤20ms
Operating Temperature: −10∘C to 60∘C
Welding Speed: ≤10m/s
Tube Diameter: ≥6mm
| Rated powe | ≤120W |
| Recognition rate | 10ms |
| Recognition accuracy | 0.02mm |
| Response time | ≤20ms |
| Working temperature | -10 ° ~ 60 ° |
| Welding speed | ≤10m/min |
| Welded pipe diameter | ≥6mm |
Company Advantages
Established: 2020
Core Expertise: We have more than 20 years of professional experience in manufacturing equipment for welded pipe.
Factory Size: A state-of-the-art production facility and warehouse spread over 20,000 square meters.
Technical Team: There are more than 20 of our professional technicians who are focused on R&D and innovation.
Core Products: Main products are precision-welded pipe production lines, welding leveling equipment, bright solution equipment,
weld seam tracking systems, intelligent control systems, finishing rolling pipe bright solution equipment,
rotary annealing equipment, etc.
R&D Strength: Having more than 30 national patents in its name and regularly releasing new patent authorizations.
Certifications: Being a national high-tech enterprise, we are certified with the ISO9001 quality management system,
which means quality is guaranteed throughout the whole process, from design to service.
Partners: The industry leaders, such as Juli, Wujin, Sanhua, Plymouth (USA), Binner (India), have placed their trust in us through a series of cooperation based on our constant seeking for perfection.
Market Coverage: Besides China, our products are globally marketed and have been exported to many countries and regions such as Dubai, Russia, India, South Korea, Thailand, Pakistan, and Vietnam.
FAQ
Q1: Do you have your own factory?
A1: Yes, we are a manufacturer in China, and our factory is located in Yunfu, Guangdong, China. Welcome to visit us.
Q2: Do your goods have an ISO9001 or CE certificate?
A2: Yes, all our goods are ISO certified. All machines are top-quality products.
Q3: How about the warranty?
A3: We offer a one-year quality warranty for all our products, during which spare parts replacement is free. Besides, we give you technical support and other assistance for life.
Q4：How about the payment terms and delivery time?
A4: · For small machines, the payment terms are 100% T/T/ Western Union/Cash in advance.
· For the big machines and big amount: 40% deposit, 60% before shipment·
(We will shoot the total delivery process for the customer's confirmation) and the related papers.
You can pay by T/T,L/C, Western Union, or other means.
· Machine delivery time is within 45-90 working days.
Q5: Which countries do your products export to?
A5: Our products are exported worldwide with the necessary certifications.
