Ukuvela okukhaliphile kwemishini yokufakelwa kwamapayipi ngaphansi kwezimboni 4.0

Njengoba imboni 4.0 iyaqhubeka nokuvuselelwa kabusha kokukhiqiza umhlaba, izinqubo zempi yezeminyaka zenzelwa izinguquko ezibalulekile. Emikhakheni yokukhiqiza amapayipi, i-welding akuyona nje inqubo yokuxhuma, kepha inqubo ebalulekile enquma ngqo ikhwalithi yomkhiqizo, ukusebenza kahle kokukhiqiza, kanye nokuncintisana okuphelele. I-welding imishini yokushayisana ivela eneminyaka yobudala yokukhiqiza i-smart iye yaba ukukhathazeka okukhulu ngamabhizinisi abukeka phambili.

Le ndatshana ihlinzeka ngesibukezo esiphelele sendlela yokusebenza kwe-welding ye-pipay ye-welding ithuthukiswa ngayo umongo wezomkhakha 4.0, ukumboza izinselelo zendabuko, ubuchwepheshe obuthuthukile, izici ezihlakaniphile, kanye nezicelo ezisebenzayo emafektri anamuhla.

1. Imboni 4.0: Inguquko elandelayo ekwakheni

I-Industry 4.0, iphakanyiswe okokuqala eJalimane, imele inguquko yesine yezimboni, kulandela izinhlaka zeSteam, ugesi nobuchwepheshe bolwazi. Emgogodleni wayo, embonini 4.0 Ugqugquzela ukuhlanganiswa kwezinhlelo ze-cyber-gemis (CPS) ukunika amandla ukuxhumana okungenamthungo phakathi kwabantu, imishini, kanye nedatha.

Ngaphansi kwaloluhlaka, izinhlelo ze-welding kumele zihambise ngaphezu kokulawulwa kwebhukwana futhi zibe amayunithi wokukhiqiza ahlakaniphile angaqonda, ahlaziye, futhi anqume, futhi athathe isinyathelo ngokuzimela - evula indlela yokusebenza kahle, ikhwalithi engcono.

2. Ukulinganiselwa kwemishini ye-welding yendabuko

Ngenkathi ubuchwepheshe be-welding busetshenziswa kabanzi, izinhlelo zendabuko zisancipha kakhulu ekusebenzeni ngesandla futhi ziphonswe inselelo:

• Ikhwalithi evuthayo ye-welding , ethembele kakhulu kwikhono le-opharetha.

• I-automation ephansi , kunzima ukuzivumelanisa nokukhiqiza okuguquguqukayo noma okuhlukahlukene okuhlukahlukene.

• Ukuntuleka kwemininingwane , ukwenza inqubo yokulandela kanye nokwenza kahle.

• Ukulungiswa okuyinkimbinkimbi , akukho ukuxilonga okubikezelayo noma izexwayiso zesikhathi sangempela.

• Ubungozi bokuphepha , ngenxa yokushisa kwamanje, amazinga okushisa aphezulu, kanye nokungenelela komuntu.

Lokhu kulinganiselwa kudinga ukuthuthukiswa okuhleliwe emishini yokuqwashisa ye-welding ehlakaniphile ehlanganisa ezenzakalelayo, ukuzwela, nokulawulwa kwedijithali.

3. Amandla asemqondweni wezinhlelo ezi-smart welding

Ngokusekelwe embonini yezokwakha 4.0, izinhlelo zesimanje zokufafaza ziyavela ngezici ezilandelayo ezihlakaniphile:

3.1 Ukulawulwa kwamandla we-digital weldital

Imithombo ye-Digital Welding Power Specials isebenzisa abalawuli abashumekiwe ukuze bakwazi ukulungisa ama-voltage, okwamanje, kanye ne-waveform ngesikhathi sangempela. Izinzuzo ezibalulekile zifaka:

• Amapharamitha agciniwe futhi angenazidingo;

• Ukulungiswa kwe-REAL-time arc;

• Ukulawulwa kwezinyathelo zokushintshana kokungena nokufakwa kokushisa.

3.2 Three-Cathode Welding Torch + ubuchwepheshe bokulawula i-electromagnetic

Ngamapayipi ensimbi angenazinsimbi angenantambo, amashubhu wokushisa wokushisa, kanye ne-welding yepayipi ehlanganisiwe, izinhlelo zendabuko ze-arc yendabuko zivame ukwehluleka ukuletha ukungena okungaguquki kanye nekhwalithi yobuhlalu. I -TOLTS TOTCODE yethula ama-arcs amaningi ukugxilisa ukusatshalaliswa kwamandla futhi kuthuthukise ukusebenza kahle.

Lapho kuhlanganiswe ne -electromagnetic arc technology , ukwakheka kwe-arc, iphethini yokuswayipha, kanye nobunzima bamandla kungaba yinkohliso kusetshenziswa amandla kazibuthe alawulwayo. Lokhu kuphumela ku:

• Ebanzi futhi kabanzi umfaniswano we-weld.

• Ukungena ngemvume okukodwa kumapayipi odonga odongeni;

• Ukunciphiswa kwesibazi nokuqina kwe-arc okungcono;

• Ukuhlanganiswa okungenamthungo ngokuzenzakalelayo okuzenzakalelayo kocingo kanye nezinhlelo zamarobhothi.

Lokhu kuphumelela kuthuthukisa kakhulu ubuqotho beWelld, ukuvumelana, nokusebenza kahle kokukhiqizwa kokufudumala kwepayipi kwezimboni.

3.3 uhlelo lokulandela umkhondo we-laser seam

I-Laser Seam Tracking iyingxenye ebucayi ye-Welding ehlakaniphile, ikakhulukazi kuzinhlelo zokusebenza ezibandakanya ijometri eguquguqukayo, ukuphathwa kabi, noma izakhi eziyinkimbinkimbi zamapayipi. Uhlelo lusebenzisa izinzwa ze-laser ukuskena i-groove geometry futhi ukhiqize idatha yendlela yesikhathi sangempela, okwenza i-torch ukuze ivumelane ngokufanele.

Izinzuzo zifaka:

• Ukulungiswa kwangempela kwesikhathi;

• Iyahambisana namashubhu aval, imiphetho yama-wave, namajoyinti we-asymmetrical wewld;

• Ukuhlanganiswa nezingalo ze-robotic nezinhlelo ze-welding ze-3D;

• Isusa isidingo sokufundisa ngezandla noma ukulinganisa njalo.

Ukulandelela i-Laser kusetshenziswa kabanzi kuma-robotic welding cell, amasistimu we-gantry, kanye nama-manipulators we-3D, futhi kuyisinikeli se-selding esisebenza nge-zero. '

3.4 inqubo yokuqapha kanye nokuqoqwa kwedatha

Izinhlelo ze-Smart Welding ziqoqa futhi zihlaziye amapharamitha abucayi afana neVoltage, yamanje, i-Wire feed Speed, ukugeleza kwegesi okuvikelwe, nokushisa ngesikhathi sangempela:

• Inika amandla ukulandelela okugcwele kwemvula;

• Isekela ukusebenza kwekhwalithi enkulu esekwe kwidatha;

• Ikhiqiza ngokuzenzakalelayo imibiko ye-Digital Weld.

3.5 Ukusebenza okukude nokulondolozwa kokubikezela

I-HANCH-WIMCEMINE I-Interfaces (HMI) kanye nabalawuli abasuselwa ku-PLC bavumela ukufinyelela okukude kwesikhathi kanye nokuphatha:

• Qala / Misa Ukulawulwa Kwesistimu;

• Izaziso zephutha nezaziso zokugcina zokuvimbela;

• Ukuxhumana nama-Platforms we-MES / ERP wokuhlanganiswa okugcwele kwenqubo.

3.6 Ukuhlanganiswa okugcwele kwesistimu yokusebenza ngokubambisana

Amayunithi we-smart welding angafakwa kunethiwekhi nge-ethernet yezimboni noma amaphrothokholi angenantambo ukuze asebenze ngokuvumelanisa:

• Izindlela zokujikeleza nemibhede ye-roller;

• Ama-robotic sebears / ama-alebula;

• Ukuhlola okubukwayo nezinhlelo zokuphendula.

Lokhu kwenza kube khona imvelo exhunywe ngokuphelele futhi yokusebenzisana kuyo yonke indawo yokukhiqiza.

4. Izimo zesicelo ku-welding yepayipi

4.1 Ukucacisa I-Longitudinal Seam Welding

Imigqa yokukhiqiza yepayipi ephezulu (isib. Amashubhu wokuhlobisa insimbi engagqwali, amapayipi wezimboni) Sebenzisa amasistimu we-digital welding nge-laser tracking kanye nokushayela okuvumelanisiwe ukuqinisekisa ukungena ezinzile, okuphansi okuncane, kanye nemikhumbi ye-Uniform Weld.

4.2 I-Tube Eyi-Tube Eminyene

Ekukhiqizweni kwePiper Exchanger Pipe, izithonjana zama-cathtode ezintathu zihlanganiswe nokulawulwa kwamabuthe zifinyelela ukungena okujulile kokudlula okukodwa, ngcono ukuguquguquka nokunciphisa imfucuza yezinto ezibonakalayo.

I-4.3 3D i-robotic welding yezakhiwo eziyinkimbinkimbi zepayipi

Ama-manipulators ahlanganisiwe we-3D anokulandela nge-laser angakhiqiza izindlela zokuzimela endaweni, ephethe amalunga ama-angewona, agobile, noma anama-angles angled joings ngokunemba.

I-5. Inani elilethwe ukuqwashisa ngobuhlakani

I-6

Izinhlelo ze-Smart welding ziya ngokuya zihlangana nobuchwepheshe obunqenqemeni:

• I-Welding ye-AI-Powered : Ukutholwa kwesimo sangempela, ukwenziwa kwenqubo, nokulawulwa kwe-arc eguquguqukayo;

• I-Edge Computing : Ukucutshungulwa kwedatha yendawo yokuphendula okusheshayo nokusebenza okungaxhunyiwe ku-inthanethi;

• Amapulatifomu edatha amakhulu : Ukuhlaziywa kwedivaysi ye-Cross-device yokuhlola ikhwalithi yekhwalithi yomhlaba wonke;

• Amawele edijithali : Izindawo ezenziwe nge-welding ezilungiselelwe ze-real-time zesikhathi sangempela;

• Izinhlelo zokuzifunda : Izinjini ze-AI ezihlanza izindlela ze-weld nama-curve asuselwa kwidatha yomlando.

Lezi ezintsha zimaka i-Shift kusuka ku-automatic welding to belding ezizimele - lapho amasistimu asebenza khona kuphela, kodwa futhi aqonde, asebenzise kahle, futhi avele.

7. Isiphetho: Umgwaqo oya ekubukeni kwephayili

Eminyakeni yezimboni 4.0, imishini yokufaka i-welding ayiseyona ithuluzi kodwa isakhi esinamasu we-Smart Factory ecosystem. Kwabakhiqizi bePipe, bathuthukise izinhlelo ze-welding kumapulatifomu ahlakaniphile ahlakaniphile, aqhutshwa idatha, futhi asasebenza ngokuzithandela - kubalulekile ekuncintisaneni isikhathi eside.

Ubuchwepheshe obufana ne -Three-Cathrode , Thotise ARC control , kanye nokulandela umkhondo we-laser seam kuchaza kabusha amazinga we-welding ngokunemba okuphezulu, ukukhiqizwa okuphezulu okusebenzayo. Inhlanganisela ye-automation, ukuzwela, nobuhlakani ilisasa le-welding ye-welding yezimboni - kanye nezinkampani eziholela kulolu shintsho zizochaza isikhathi esilandelayo sokwenziwa kahle.