Stainless steel pipe bright retiring equipment is a professional equipment, it can heat the stainless steel pipe to high temperature in a short time, and quickly cool under the protection of hydrogen, so that the stainless steel pipe has a bright surface and excellent performance.
What are the components of such a bright retirement equipment?
Induction heating power supply, which is the core part of the entire annealing equipment, it uses advanced solid-state IGBT technology, can automatically adjust the output power according to the load, making the power factor of up to 90%, efficiency up to 95%.
Induction coil, which is the key part of heating stainless steel pipe, it is made of multi-coil copper pipe spiral wound. The softening water flowing inside the copper pipe can effectively cooling the induction coil and extend the service life of the coil. It takes only ten seconds to heat from room temperature to 1050℃, and the heating speed is fast and the temperature is uniform.
Cooling tunnel, which is an important part of the stainless steel tube after cooling and heating, it is composed of a cylindrical tunnel, the tunnel is filled with pure hydrogen, stainless steel tube in the tunnel and hydrogen heat exchange, the heat transfer to the outer graphite mold, graphite mold and this high thermal conductivity, and external cooling water for cooling. This allows the stainless steel tube to quickly cool below 100℃ under the protection of hydrogen, avoiding oxidation and discoloration.
Circulation cooling system, it uses soft water cooling circulation system, can save water resources, reduce pollution, protect the induction coil.
Gas protection system, it provides pure hydrogen and argon for stainless steel pipe, each gas path is equipped with pressure relief valve, pressure gauge flow regulator and flow meter can stably control the pressure and flow of gas.
Temperature control system, which is to monitor and adjust the temperature of the system, it is installed in the induction heating channel at the exit of an infrared thermometer, used to measure the temperature of the stainless steel pipe. The thermometer, the temperature display and the regulator are connected, and the alarm temperature can be set to ensure that the heating temperature is within a reasonable range.
Control panel, this is the interface of the operation and display equipment, it uses high-precision PLC module control, simple operation logic. The screen has the functions of saving process parameters, recording temperature data, etc., which can easily view and manage the operating status of the equipment.
Every time the finishing tube is rolled, it must go through the process of solution treatment. Ta ensure that the performance of the steel pipe meets the technical requirements. and to provide guarantee for the post-process processing or use. Bright solution treatment process of ultra-long seamless steel pipe has always been a difficulty in the industry.
Traditional electric furnace equipment is large,covers a large area, has high energy consumption and large gas consumption, so it is difficult for realize bright solution process. After years of hard work and innovative development, the use of current advanced induction heating technology and DSP power supply. Precision control of heating temperature to ensure that the temperature is controlled within t2C,to solve the technical problem of inaccurate induction heating temperature control. The heated steel pipe is cooled by "heat conduction"in a special closed cooling tunnel, which greatly reduces the gas consumption and is more environmentally friendly.
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