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Servo Heavy-Duty Weld Bead Roller Machine

High performance, fast response, and stable positioning of servo motors; Combined with stable hydraulic pressure and high pressure regulation output; Integrating servo and hydraulic advantages. The use of servo motors ensures high-speed, precise, and smooth round-trip of the leveling car. Using hydraulic pressure for fast, stable, and precise pressure compaction of welds, using proportional valves and digital adjustment of pressure on the operation panel, the output is precise and reliable, and the quality of the welding seam is even better.


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Introduction

Product Features

Parameters

Basic Info

Matching : will be matched with industrial pipe making machine.

• Component : inside and outside weld seam leveling equipment, hydraulic air control system, automatic electric hydraulic air control system with PLC, hydraulic cycling equipment for mold and roll.

• Feature : stainless steel welded pipe welding leveling device and a built-in SKD11 mandrel and utilization of stainless steel welded pipe rolling device automatic reciprocating roller, through the control to achieve the strength and make stainless welded pipe and weld leveling, completely remove the internal and external welding and with more respect to seamless requirement.

• Working procedure : with more than the high and weld stainless welded pipe after level after rolling roll over, high removed, welded pipe section into a level in welding rods, elliptical stuck pipe welded pipe, followed by vertical roll rolling, welded pipe section into a mandrel, with full welded pipe separation in the frame of the cylinder back to when proper place, then the second rolling cycle.

01. High speed, up to 7m/min;

02. Reduce the floor area by 50%;

03. Save 80% of electricity consumption;

04. Reduce maintenance costs by 80%;

05. Environmental protection: clean site, compact air-cooled small hydraulic station;

06. High precision: servo motor drive, proportional valve adjustment, digital control;

07. Pressure stability: use hydraulic output to stabilize the pressure; Avoid pressure fluctuations caused by unstable air pressure;

08. Convenient installation, the equipment can be fixed and used after adjusting the center level and height in place; Convenient replacement of mold specifications;

09. Energy saving, low consumption, motor power of 6.5KW, reducing long-term usage costs for customers;

10. Digitization: Built in Ethernet interface for remote viewing and maintenance; Can provide the data interface required for the smart factory upper computer system (MES).

Specifications and Models	Tubulation Scope		Thickness Scope
Specifications and Models	Min.	Max.	Min.	Max.
HZP-GZ-40	12	38	0.5	2.5
HZP-GZ-50	25.4	50.8	0.5	3.0
HZP-GZ-60	38	89	1.0	3.5
HZP-GZ-80	89	168	1.5	5.0
HZP-GZ-100	114	219	2.0	8.0
HZP-GZ-120	168	325	3.0	10.0

Model NO.	SZP-J-40/50/60/70
Type	on-Line
O.D. Range	12-114 mm
Thickness	0.4-3.0 mm
Control System	PLC
Cooling Type	Air Cooling
Power	7.5/11 Kw
Speed	0.5-5 M/Min
Material Applied	300 Series,400 Series, Duplex Stainless Steel
Scope of Application	Industrial Tube/ Decoration Tube/ TIG Welding Tube
Mandrel Material	SKD11
Roller Material	Cr12MOV
Effect	Removing Weld Bead, Make Internal Tube Wall Smooth
After-Sale Service	Engineers Available to Service Machinery Overseas
Transport Package	Water Proof Film and Pallets
Specification	Customized
Production Capacity	500 Sets Per Year
Package Size	250.00cm * 130.00cm * 180.00cm
Package Gross Weight	1.000kg