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Hangao
This equipment is a crucial auxiliary device for steel strip shearing and butt welding on tube production lines. Positioned before the forming machine, its primary function is to precisely shear the end of the previous steel coil and the beginning of the next, then automatically weld them together. This ensures continuous, uninterrupted tube manufacturing. This type of machine is essential in modern industrial production, particularly in the welded pipe industry, for improving production efficiency, guaranteeing product quality, and enabling automated production.
This Shear and Butt Welding Machine typically comprises a shearing mechanism, precise positioning device, and advanced welding system. It allows for highly automated operation, minimizing manual intervention and ensuring the consistent quality of the welded joints.
Precise Shearing: Automatically shears the head and tail of the metal strip, ensuring the welded joint is flat and burr-free. This provides an ideal, clean end face for subsequent welding, which is critical for strong, consistent welds.
Accurate Alignment & Positioning: Features a sophisticated plate material positioning and alignment device that precisely aligns the strips to be welded. This ensures pinpoint accuracy in welding placement, vital for maintaining tube integrity.
Advanced Welding System: Commonly employs highly efficient automatic butt welding processes such as Tungsten Inert Gas (TIG) welding and Inert Gas Shielded Welding (MIG/MAG). These methods ensure exceptionally high weld strength and flatness, which is crucial for not affecting the subsequent forming and welding quality during the tube manufacturing process.
Increased Production Efficiency: Automated operation combined with high-quality welded joints significantly boosts the overall efficiency of welded pipe production and enhances product quality. This contributes to a higher level of automation and stability across the entire production line.