This new device not only inherits Henkel's unique insulation resistance monitoring and protection technology to ensure safe operation, but also adds an insulation section after the heating process, achieving a technological leap forward. After the pipe rapidly heats up to the preset solution temperature in the well-designed heating section, it then enters the holding section for stabilization treatment. This process effectively promotes the elimination of grain boundary chromium depletion, fundamentally prevents the occurrence of intergranular corrosion, and gives the pipe excellent mechanical properties and corrosion resistance.
In order to ensure the accuracy of constant temperature control, we use high-density, high temperature resistant platinum rhodium thermocouple, directly into the furnace for real-time monitoring, combined with the PID algorithm of intelligent thermostat, to achieve closed-loop accurate temperature control. This innovative design allows the temperature fluctuation to be strictly limited to ±2 ° C, ensuring the stability and consistency of solution treatment.
In particular, the addition of the insulation section not only optimizes temperature stability, but also significantly improves energy efficiency. When the holding temperature reaches 1050 ° C, the equipment only needs to maintain a current of about 5-6 amps, which can easily maintain a constant temperature, which effectively saves energy and is not affected by changes in pipe size or production speed, showing its excellent adaptability and economy.
Hangao's Intelligent insulation bright solution equipment , with its technological innovation and energy efficiency improvement, has brought a qualitative leap for welded pipe manufacturing, to meet the market demand for high-quality pipes, showing excellent industry competitiveness and sustainable development potential.
Every time the finishing tube is rolled, it must go through the process of solution treatment. Ta ensure that the performance of the steel pipe meets the technical requirements. and to provide guarantee for the post-process processing or use. Bright solution treatment process of ultra-long seamless steel pipe has always been a difficulty in the industry.
Traditional electric furnace equipment is large,covers a large area, has high energy consumption and large gas consumption, so it is difficult for realize bright solution process. After years of hard work and innovative development, the use of current advanced induction heating technology and DSP power supply. Precision control of heating temperature to ensure that the temperature is controlled within t2C,to solve the technical problem of inaccurate induction heating temperature control. The heated steel pipe is cooled by "heat conduction"in a special closed cooling tunnel, which greatly reduces the gas consumption and is more environmentally friendly.
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