Tube mills yakakosha michina muindasitiri yekugadzira, inoshandiswa kugadzira akasiyana ezvigadzirwa zve tubular. Kuitwa kweiyi memu monike anokurudzirwa zvakanyanya nehunyanzvi hwekushandisa, kunyanya tigu (tungsten inert gasi) uye plasma welating. Chinyorwa ichi chinoongorora maitiro aya nzira dzevatengesi pakuita zve tube mills, ichiratidza zvakanakira ivo, zvisingakwanisi, uye zvinhu zvinokanganisa kugona kwavo.
1. Overview of tube mill mashandiro
Tube mills yakagadzirirwa kugadzirwa kutenderera, mraba, kana rectangular machubhu uye mapaipi kubva pamabhegi akagadzirwa nesimbi mitsetse. Iko kuvhiya kunosanganisira kuvhiringidza simbi strip, kuumba iyo muchimiro che tube, inoburitsa mipheto, uye wozora uye ichicheka tube kusvika pakureba. Kubudirira uye kunaka kwechigadzirwa chekupedzisira zvinoenderana nezvakaringana zvinhu, kusanganisira dhizaini yeiyo tube gayo, iyo zvinhu zvekushandisa zvesimbi mitsetse, uye nzira dzekutengesa dzinoshandiswa.
Kiyi zvikamu zve tube mills
Izvo zvikamu zvikuru zvechigayo chibage chinosanganisira:
- Unillinly Station: Unleps the Simbi Strip kubva coil.
- Kugadzira Chikamu: Maumbirwo wezororo rakapetwa muchubhu.
- Welding Chikamu: kujoinha mipheto yehubhu uchishandisa maWelding maitiro.
- Sizing Chikamu: saizi iyo tube kune iyo yaunoda dhayamita.
- Kucheka Chikamu: Inocheka thubhu kune iyo inodikanwa kureba.
Kukosha kweMulting muTube Mill Mashandiro
Welding yekunyoroveswa inogadzirisa muhubu mamirimita sezvazvinosarudza kutendeka uye kusimba kwechigadzirwa chekupedzisira. Unhu hweMubatanidzwa unokanganisa zvimiro zvekushandisa zve tube, kusanganisira simba rayo rakafanana, ductility, uye kuramba kuora. Naizvozvo, kusarudza iyo yakakodzera tekinoroji yakakosha yekugadzira machubhu emhando yepamusoro ayo anosangana neindasitiri zviyero.
Mhando dzemabhuru uye zvavanyorerwo
Tube Mills inoburitsa mhando dzakasiyana dzematumbu, kusanganisira:
-Kurayiripiti materu: Inoshandiswa mukuvaka uye marongero esimba.
- Mechancal machubhu: Inoshandiswa mukugadzira michina nemidziyo.
- Mafuta uye gasi tubes: Inoshandiswa mumafuta negesi yegesi yekufambisa kwemvura.
- HVACC Tubes: Inoshandiswa mukudziya, mhepo, uye mhepo yemhepo system.
Rudzi rwese rwechi tube ine zvatakafanira zvinodiwa maererano nezvinhu zvezvinhu uye nemhando yemhando, izvo zvinopesvedzera sarudzo yeTulding maitiro muTube mill mashandiro.
2. Welding maitiro mune tube mills
Tube mills inonyanya kushandisa maviri maTolling maitiro: Tig (tungsten inert gasi) Welding uye plasma Welding. Nzira mbiri idzi dzine zvadzo zvakasarudzika uye zvakasarudzwa zvichibva pane izvo zvinodikanwa zvehubhu zvinogadzirwa.
Tig tulating: zvakanakira uye zvisingakwanisi
Tig Welding, anozivikanwawo segesi tungsten arc welc talding (Gtaw), anoshandisa isina-chisipo tungsten electrode kugadzira weld. Iyo weld nzvimbo yakachengetedzwa kubva mukusvibiswa neine syter gasi, kazhinji argon kana helium.
Zvakanakira:
- Yakakwira-mhando maWels: Tig Welding inoburitsa yakachena, yakasimba, uye chaiyo mauto ane spatter mashoma.
-Kuwedzera: Inogona kushandiswa pane yakasarudzika yakawanda yezvinhu, kusanganisira simbi isina tsvina, aluminium, uye alloys alloys.
- Control: inopa zvakanakisa kutonga pamusoro peiyo kupisa kwekuisa uye weld dziva.
Zvisingakwanisi:
- Kumhanyisa: Tig Welding inononoka ichienzaniswa neimwe nzira dzevatengesi, dzinogona kukanganisa kugadzirwa kweiyo tube gayo.
- Unyanzvi: Inoda huwandu hwakakwira hwehunyanzvi uye ruzivo kubva kune anoshanda.
Plasma Welding: Zvakanakira uye zvisingakwanisi
Plasma Welding isiyano yeTig weldinging iyo inoshandisa yakarongedzwa arc kuburitsa maplasma yakakwira-tembiricha. Iyi nzira inonyanya kukodzera kutaridzika zvinhu zvakatetepa.
Zvakanakira:
- Yakakwira Welding Speed: Plasma Welding inokurumidza kupfuura tig welding, iyo inogona kuwedzera iyo yekubatanidza yeiyo tube gayo.
- Yakadzika PENTETRATION: Inopa kupinza kwakadzama, ichiita kuti ive yakakodzera kune zvakaringana zvinhu.
-Kutonga kwakanaka: inopa kutonga kwakanaka pamusoro peWell Pool uye kupisa kwekuisa.
Zvisingakwanisi:
- Zvishandiso Zvinoda: Plasma Welding zvishandiso zvinodhura kupfuura tig tulating michina.
- kuomarara: Maitiro acho ezvinhu akaomarara uye anoda mimwe michina.
Zvinhu zvinokanganisa sarudzo yeTolling Technique
Sarudzo pakati peNig uye plasma Welding zvinoenderana nezvakasiyana zvinhu, kusanganisira:
- Mhando yezvinhu uye gobvu: midziyo yehuremu ingangoda plasma welding yekupinda zvakadzika.
- Inodikanwa Weld mhando: Kune yakakwirira-mhando, precise welds, tig tulating inogona kunge ichisarudzwa.
- Kugadzirwa kwekugadzira: Kana kukwirira kwepamusoro kumhanya kuri kudiwa, Plasma Welding inogona kunge iri sarudzo iri nani.
- mutengo kufunga: Mari yemidziyo uye mari yekushanda inogona kukanganisa sarudzo yeTolling Technique.
3. Chikanganiso cheTig uye plasma Welding paTobe Chill Performance
Kuita kwe Tube mills yakakanganiswa zvakanyanya nesarudzo yeTolling Technique. Ichi chikamu chinoongorora kuti tig uye plasma weling inokanganisa dzakasiyana siyana dze tube mill mashandiro.
Weld hunhu uye kukosha kwayo
Hunhu hweWeld yakabatanidzwa mukukosha kwechimiro chekuvimbika chebhurubhu. Yakakwira-mhando maWels anoonekwa na:
- Kusavapo kwekuremara: kuremara kwakadai sokwapuro, marara, uye undercut inogona kunetesa iyo weld Joint.
- Kufanana: Inowirirana neLD Bead chimiro uye saizi inove nechokwadi cheyunifomu mechanical zvivakwa.
- Kukanganisa kushoma: High-mhando yeWals kuderedza kukanganisa kweiyo tube panguva yekugadzira.
Kukanganisa pakugadzira kumhanya uye kushanda zvakanaka
Sarudzo yeTolling Technique inogona kukanganisa zvakanyanya kukurumidza kwekugadzira uye kushanda kweiyo tube gayo:
- Tig tulating, uku uchigadzira yakakwira-mhando maWels, inononoka uye inogona kuderedza kumhanya kwakazara kwekugadzira.
- Plasma Welding, kune rumwe rutivi, inopa yakakwira mhepo inomhanyisa, ichiwedzera iyo yekuburitsa yeiyo tube image.
- Yakavandudzwa kunyatsogona kunogona kutungamira kune mari yekuchengetedza uye yakakwira purofiti yeTube Vagadziri.
Kushandiswa kwesimba uye zvakarereka
Simba rekushandisa chinhu chinoshora chinhu mukushanda kwemutengo weTube Mills:
- Tig tulating kazhinji inodya simba rakawanda nekuda kwemhepo yayo inononoka yekukurumidza uye yakakwira kupisa.
- Plasma Welding, kunyangwe yakakwira michina mutengo, inogona kuve yakanyanya simba-inoshanda nekuda kwekukurumidza kwekukurumidza kumhanya nekudzikira kupisa.
- Kuderedza simba rekushandisa kwete chete kudzikira kwemitengo inobhadhara asi zvakare inoderedza kukanganisa kwezvakatipoteredza kwechigaro cheTUBE.
Mhedzisiro pazvinhu zvemakanika zvemabhuru madiki
Iyo Welding maitiro anoshandiswa mune tube mills inokanganisa michero yemakwenzi emabhuru akaumbwa:
- Tig Welding inoburitsa maWels ane microcenture yakanaka uye yunifomu mechenical zvivakwa, zvichiita kuti zviite kuti zvinyoreso zvinoda simba rakanyanya uye ductility.
- Plasma Welding inopa kupinza kwakadzama uye inogona kushandiswa kune thicker midziyo, asi inogona kuguma neCoarser microntation uye akasiyana manhamba ekushandisa.
-Kunzwisisa kukanganiswa kweWalding pazvinhu zvemakanika zvakakosha kuti uve nechokwadi chekuti machubhu akasarudzika anosangana nezvinodiwa uye zviyero.
4. Mhedziso
Sarudzo yeTolling Technice, ingave tig kana plasma, ine chiitiko chakakosha pakuita kwemamirimita emill. Ipo Tig Welding inopa yakakwira-mhando emhando yepamusoro uye kuwanda, inogona kuderedza kumhanya kwekugadzira uye kuwedzera simba rekushandisa simba. Plasma Welding, kune rumwe rutivi, inopa kukurumidza kutevedzera uye kupinza kwakadzama asi kunogona kuguma nekuita mitezo yemakaniki. Vagadziri vanofanira kunyatsofunga zvinhu izvi pavanenge vachisarudza nzira yeWelnice kuti vagadzirise mashandiro ehubhu yavo uye sangana nezvinodiwa nezvavo chaidzo.
