This system is mainly applied to rectify and track the stainless steel seam tube in the TIG welding process automatically,solving the problem of increasing labor cost and poor-quality welding caused by visual fatigue. The system adopts advanced intelligent vision technology,integrate with optical and electric technology.There have not discovered its similar products in domestic currently.This system captures the welding video of the welding bead and the dock bar through the visual acquisition system and calculates the offset of the dock bar by applying vision technology,thereby controlling the position of the dock bar in the process of motor device real-time correction, achieving to tracking automatically and realize unattended high quality welding requirements finally.
High-Speed Welding Automatic Tracking System for Stainless Steel Tubes
This system offers automated tracking and correction for the TIG (Tungsten Inert Gas) welding process of stainless steel seam tubes. It directly addresses the challenges of rising labor costs and the decline in welding quality caused by operator visual fatigue during manual operations. This innovative system integrates advanced intelligent vision technology with optical, mechanical, and electrical engineering, representing a unique solution currently unparalleled in the domestic market.
The system functions by utilizing a visual acquisition system to capture real-time welding video of the weld seam and the tungsten electrode. This visual data is then processed using advanced vision technology to precisely calculate any deviation or offset of the tungsten electrode. This highly accurate offset information is immediately used to control an electromechanical device, which corrects the position of the tungsten electrode in real-time. This continuous and precise automatic adjustment ensures accurate tracking during steel tube welding, ultimately achieving unattended, high-quality welding operations.
No.
Name
Q'ty
Unit
1
System control box
1
set
2
Industrial cameras
1
piece
3
Welding gun moving mechanism
1
piece
4
Switching power supply
1
piece
5
Electrical control and drive
1
piece
6
Sound and light alarm
1
piece
7
Input and output interface
1
piece
Key Advantages
•Cost Savings: Significantly reduces reliance on manual labor, mitigating the impact of increasing human resource expenses.
•Enhanced Quality: Eliminates human visual fatigue, leading to more consistent and higher-quality welds.
•Unattended Operation: Enables fully automatic welding, boosting productivity and allowing for lights-out manufacturing.
•Precision & Speed: Achieves highly accurate tracking and rapid response times, crucial for high-speed welding processes.
•Innovative Technology: Combines cutting-edge vision technology with robust electromechanical control for a unique and effective solution.
•Non-contact,no abrasion after long-time operation.
• High recognition precision .
• Visual effect,triune images of dock bar,molten pool and welding bead.
• Good stability,adopt embodying system that is more stable and reliable than the PC motor control system.
• User-friendly interface ,design to be windows pattern,easy-using and the non-professional can operate as well.
Model NO.
SZGZ
Warranty
1 Year
After-Sales Service
Engineers Service Machinery Overseas Available
Lead Time
30-40 Days
Function
Monitoring The Position of Welding Seam
Cooling Type
Water Cooling
Transport Package
Waterproof Film and Pallets
Production Capacity
20 Sets Per Year
The main function of this system is to automatically track and correct the welding welds, to solve the welding quality problems caused by the high labor cost and the visual fatigue during manual operation. It includes TIG weld tracking and laser seam tracking. The system adopts advanced intelligent vision technology and integrates optical and electromechanical technology. At present, no similar products have been found in China. The system captures the welding video of the weld and the tungsten rod by the visual acquisition system, and then uses the visual technique to calculate the offset of the tungsten rod, thereby controlling the electromechanical device to correct the position of the tungsten rod in real time, so as to achieve the purpose of automatic tracking of the welding, thereby achieving unattended operation. High quality welding requirements.
· Non-touching, long-term operation without wear
· High recognition accuracy
· Visualization effect, tungsten rod weld pool weld image trinity
· Good stability
Using high-performance industrial computer system with high-performance industrial camera, it can realize high-speed image reading processing, and send the processing result to the transmission mechanism of the welding torch;
· Simple operation
Personalized interface, simple operation, easy to use, normal technicians can operate.
Every time the finishing tube is rolled, it must go through the process of solution treatment. Ta ensure that the performance of the steel pipe meets the technical requirements. and to provide guarantee for the post-process processing or use. Bright solution treatment process of ultra-long seamless steel pipe has always been a difficulty in the industry.
Traditional electric furnace equipment is large,covers a large area, has high energy consumption and large gas consumption, so it is difficult for realize bright solution process. After years of hard work and innovative development, the use of current advanced induction heating technology and DSP power supply. Precision control of heating temperature to ensure that the temperature is controlled within t2C,to solve the technical problem of inaccurate induction heating temperature control. The heated steel pipe is cooled by "heat conduction"in a special closed cooling tunnel, which greatly reduces the gas consumption and is more environmentally friendly.
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