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Automatic Welding Tracking System

This system is mainly applied to rectify and track the stainless steel seam tube in the TIG welding process automatically,solving the problem of increasing labor cost and poor-quality welding caused by visual fatigue. The system adopts advanced intelligent vision technology,integrate with optical and electric technology.There have not discovered its similar products in domestic currently.This system captures the welding video of the welding bead and the dock bar through the visual acquisition system and calculates the offset of the dock bar by applying vision technology,thereby controlling the position of the dock bar in the process of motor device real-time correction, achieving to tracking automatically and realize unattended high quality welding requirements finally.


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Automatic Welding Tracking System Seam Tracking Welding

Introduction

Product Features

Parameters

No.	Name	Q'ty	Unit
1	System control box	1	set
2	Industrial cameras	1	piece
3	Welding gun moving mechanism	1	piece
4	Switching power supply	1	piece
5	Electrical control and drive	1	piece
6	Sound and light alarm	1	piece
7	Input and output interface	1	piece

• Non-contact,no abrasion after long-time operation.

• High recognition precision .

• Visual effect,triune images of dock bar,molten pool and welding bead.

• Good stability,adopt embodying system that is more stable and reliable than the PC motor control system.

• User-friendly interface ,design to be windows pattern,easy-using and the non-professional can operate as well.

Model NO.	SZGZ
Warranty	1 Year
After-Sales Service	Engineers Service Machinery Overseas Available
Lead Time	30-40 Days
Function	Monitoring The Position of Welding Seam
Cooling Type	Water Cooling
Transport Package	Waterproof Film and Pallets
Production Capacity	20 Sets Per Year

The main function of this system is to automatically track and correct the welding welds, to solve the welding quality problems caused by the high labor cost and the visual fatigue during manual operation. It includes TIG weld tracking and laser seam tracking. The system adopts advanced intelligent vision technology and integrates optical and electromechanical technology. At present, no similar products have been found in China. The system captures the welding video of the weld and the tungsten rod by the visual acquisition system, and then uses the visual technique to calculate the offset of the tungsten rod, thereby controlling the electromechanical device to correct the position of the tungsten rod in real time, so as to achieve the purpose of automatic tracking of the welding, thereby achieving unattended operation. High quality welding requirements.

· Non-touching, long-term operation without wear

· High recognition accuracy

· Visualization effect, tungsten rod weld pool weld image trinity

· Good stability

Using high-performance industrial computer system with high-performance industrial camera, it can realize high-speed image reading processing, and send the processing result to the transmission mechanism of the welding torch;

· Simple operation

Personalized interface, simple operation, easy to use, normal technicians can operate.

Rated powe	≤120W
Recognition rate	10ms
Recognition accuracy	0.02mm
Response time	≤20ms
Working temperature	-10 ° ~ 60 °
Welding speed	≤10m/min
Welded pipe diameter	≥6mm