Whether the stainless steel welded pipe production line unit operates normally is closely related to the quality of the finished stainless steel welded pipe. The looseness of parts is likely to cause the tolerance of the stainless steel welded pipe to be too large or too small, and the tolerance of the ovality will also increase, so timely maintenance of the stainless steel welded pipe production unit is an important link that cannot be ignored.
Next, HANGAO Tech will teach you how to complete the daily maintenance of the stainless steel welded pipe production line unit step by step.
1. Lubrication of gear parts: Lubricate the gear parts regularly. First of all, the normal operation of the production line is inseparable from the transmission of gears. Therefore, the possibility of gear damage is relatively large. Especially when looseness or noise occurs, the gears should be lubricated in time, and appropriate adjustments should be made according to the actual vibration conditions to ensure their good operation.
2. Inspection of sliders and guide rails: Check the lubrication and pipelines between the sliders and guide rails to ensure the smooth operation of the stainless steel welded pipe production unit. It is necessary to check the lubrication of the joints and their pipelines to ensure their good operation.
3. Inspection of the engine oil lubricating oil system: Test the stable cylinder movement and the oil circuit and joints of the engine oil lubricating oil system to ensure the normal operation of the unit produced by the stainless steel welded pipe and the quality of the finished stainless steel welded pipe.
4. Regular cleaning of the stainless steel welded pipe unit: It should be cleaned before use. Some stainless steel welded pipes should also be cleaned regularly inside, and filters or purge holes should be set for easy cleaning.
5. Maintenance of the hydraulic pump station: Regularly check the oil level of the stainless steel welded pipe machine oil tank to ensure that the oil level is not lower than the specified value. Replace or clean the oil filter to keep the hydraulic system clean. If the fine oil filter is found to be blocked by dirt, it needs to be replaced in time. If the coarse oil filter is blocked, it should be cleaned in time. The inspection cycle is once every three months.
When refueling the tank, it must be filtered, and the oil cannot be mixed with water, rust, metal chips and fiber impurities.
In addition, when starting the oil pump in winter or cold areas, it should be started and stopped several times to increase the oil temperature, and then start working after the hydraulic pump station is running flexibly.
Finally, all buttons on the hydraulic pump station should not be touched by non-operating personnel.
6. Frequently observe whether the power supply voltage has abnormal fluctuations, and perform maintenance every 3 months or so.
7. Safety measures: During the production of stainless steel welded pipes, attention should be paid to safety, detection and control instruments and safety valves should be set up, and special safety measures should be taken for some important pipelines.
Through the above maintenance measures, the service life of the stainless steel welded pipe production unit can be effectively improved, production efficiency and product quality can be ensured, and the safety of operators can be guaranteed.
In short, the maintenance and maintenance of the stainless steel pipe production line is of great significance to ensure the normal operation of the equipment, increase the service life of the equipment, improve production efficiency, and ensure product quality. Relevant personnel should attach importance to maintenance work, operate in accordance with procedures and standards, ensure the good operation of the equipment, and provide strong support for the development and production activities of the enterprise.
Every time the finishing tube is rolled, it must go through the process of solution treatment. Ta ensure that the performance of the steel pipe meets the technical requirements. and to provide guarantee for the post-process processing or use. Bright solution treatment process of ultra-long seamless steel pipe has always been a difficulty in the industry.
Traditional electric furnace equipment is large,covers a large area, has high energy consumption and large gas consumption, so it is difficult for realize bright solution process. After years of hard work and innovative development, the use of current advanced induction heating technology and DSP power supply. Precision control of heating temperature to ensure that the temperature is controlled within t2C,to solve the technical problem of inaccurate induction heating temperature control. The heated steel pipe is cooled by "heat conduction"in a special closed cooling tunnel, which greatly reduces the gas consumption and is more environmentally friendly.
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