Record the specific requirements and execution standards of the current task order customer in the production task order. These data will be saved with the production process data for the parameters of each steel pipe. Easy implementation of quality traceability. When our production process matures in practical applications, we can save it. In the future, steel pipes of the same specification will be directly transferred out for use on the production line, which is convenient and fast. More reliable production quality. Welding process, every time the welding current changes, a record of the welding process is made. We can record the full monitoring of current changes during our welding process. The production line IoT system requires hardware architecture construction for the IoT platform. After entering the monitoring interface, real-time data from grouped monitoring devices can also be viewed, including important historical data and historical data curves. View historical data, alarms, temperatures, and other important data, as well as historical data curves. You can choose a previous date for data analysis and remote maintenance. The alarm information or event information of the production line can be sent to designated personnel through the network, including "SMS", "email", and "WeChat".
Record the specific requirements and execution standards of the current task order customer in the production task order. These data will be saved with the production process data for the parameters of each steel pipe. Easy implementation of quality traceability. When our production process matures in practical applications, we can save it. In the future, steel pipes of the same specification will be directly transferred out for use on the production line, which is convenient and fast. More reliable production quality. Welding process, every time the welding current changes, a record of the welding process is made. We can record the full monitoring of current changes during our welding process. The production line IoT system requires hardware architecture construction for the IoT platform. After entering the monitoring interface, real-time data from grouped monitoring devices can also be viewed, including important historical data and historical data curves. View historical data, alarms, temperatures, and other important data, as well as historical data curves. You can choose a previous date for data analysis and remote maintenance. The alarm information or event information of the production line can be sent to designated personnel through the network, including "SMS", "email", and "WeChat"
The new intelligent control system for high-speed precision welded pipe production line, combined with the latest Internet of Things technology and humanized design, achieves digital control and has the following powerful functions:
• The production line has one click preparation and start stop functions, information can be collected and uploaded, process parameters can be stored and selected, and each process section can be started and stopped synchronously or asynchronously.
• The production line has a comprehensive self-diagnosis function: by pressing the prepare button, the system automatically diagnoses the water and electrical preparation status of the production line. If there is an abnormality and the startup conditions are not met, the alarm light will be on. After troubleshooting, turn on the green light. Can start the production line.
• The position of the welding gun is quickly and accurately adjusted into position using a motor (requiring fine adjustment).
• Double gun argon arc welding+electromagnetic arc control+machine vision weld seam tracking process, improving weld quality and increasing welding speed by more than 20%~40% (depending on the specific pipe material).
• Argon arc welding+electromagnetic arc control+machine vision weld seam tracking process, improving the quality of thick walled pipes' weld seams and avoiding air bubbles.
• The power of the production line is provided by well-known brand variable frequency motors, making the speed more stable, easy to adjust, and improving the quality of finished products.
• Press the start button, the production line will automatically retreat by a certain distance (adjustable), then start forward and automatically start the welding machine to ensure no welding leakage.
• Using laser detection sensors to achieve missed welding and perforation detection alarms and automatic water stop functions, ensuring the dryness of the storage area and timely detection of abnormalities by workers.
• Air pressure detection, water level detection alarm for circulating water tank.
• The grinding control system has the functions of maintaining a constant grinding torque, achieving automatic feeding, and alarming when consumables need to be replaced.
• The coding and spraying of each steel pipe on the production line site, and the corresponding steel pipe parameter data are saved in the system, with traceable quality.
• When the production line is stopped, the welding length can be set to extinguish the arc. Adjustable for 6m and 12m.
• Provide Ethernet networking interface for all parameter data of the production line, facilitating communication connection with the MES system of the intelligent factory of the demander.
Every time the finishing tube is rolled, it must go through the process of solution treatment. Ta ensure that the performance of the steel pipe meets the technical requirements. and to provide guarantee for the post-process processing or use. Bright solution treatment process of ultra-long seamless steel pipe has always been a difficulty in the industry.
Traditional electric furnace equipment is large,covers a large area, has high energy consumption and large gas consumption, so it is difficult for realize bright solution process. After years of hard work and innovative development, the use of current advanced induction heating technology and DSP power supply. Precision control of heating temperature to ensure that the temperature is controlled within t2C,to solve the technical problem of inaccurate induction heating temperature control. The heated steel pipe is cooled by "heat conduction"in a special closed cooling tunnel, which greatly reduces the gas consumption and is more environmentally friendly.
Explore the versatility of Hangao's Stainless Steel Coil Tube Production Line. Tailored for various applications, from industrial processes to specialized manufacturing, our production line guarantees the seamless fabrication of high-quality stainless steel coil tubes. With precision as our hallmark, Hangao is your trusted partner for meeting diverse industry requirements with excellence.
Embark on a journey of hygiene and precision with Hangao's Stainless Steel Fluid Tube Production Line. Tailored for sanitary applications in pharmaceuticals, food processing, and more, our cutting-edge machinery ensures the highest standards of cleanliness. As a testament to our commitment, Hangao stands out as a manufacturer where tube production machines boast exceptional cleanliness, meeting the stringent requirements of industries that prioritize purity in fluid handling systems.
Explore the myriad applications of titanium tubes with Hangao's Titanium Welded Tube Production Line. Titanium tubes find critical utility in aerospace, medical devices, chemical processing, and more, owing to their exceptional corrosion resistance and strength-to-weight ratio. As a rarity in the domestic market, Hangao takes pride in being a stable and reliable manufacturer for titanium welded tube production lines, ensuring precision and consistent performance in this specialized field.
Dive into the realm of precision with Hangao's Petroleum and Chemical Tube Production Line. Crafted for the rigorous demands of the petroleum and chemical industries, our production line excels in manufacturing tubes that meet the stringent standards required for transporting and processing crucial materials in these sectors. Trust Hangao for reliable solutions that uphold the integrity and efficiency vital to petroleum and chemical applications.
Experience the epitome of technological advancement with Hangao's Laser Stainless Steel Welded Tube Production Line. Boasting accelerated production speeds and unparalleled weld seam quality, this high-tech marvel redefines stainless steel tube manufacturing. Elevate your production efficiency with laser technology, ensuring precision and excellence at every weld.
$0
$0
If Our Product Is What You Want
Please get in touch with our team immediately to answer you with a more professional solution
Guangdong Hangao Technology Co., Ltd. is China's only one with high-end precision industrial welded pipe production line full set of equipment manufacturing capabilities.
