1. Shiri kafin waldi
A pre-walda shiri don titanium seloy yana da matukar muhimmanci, akasari da:
(1) Tsaftace kayan abu kafin waldi
Kafin waldi, farfajiya na titanium suttoy a cikin 50mm na biyu bangarorin biyu na bukatar a goge shi har sai m muster na kayan da aka fallasa. Bayan polishing, shafa gefen tsiri da farin siliki zane-zanen siliki da acetone don cire ciyarwa iri ɗaya, ƙura, ƙura, ƙura, ƙura, ƙura da sauran ƙazanta a cikin yankin walda a cikin Welding yankin. Amma don layin samarwa tare da babban mataki na atomatik, wannan hanyar ba mai amfani bane. Saboda haka, ana iya shigar da na'urar dambar kafin ƙirƙirar sashin walding.
(2) kayan aiki
Kafin waldi, duba matsin kowane irin silin din gas a hankali don tabbatar da cewa matsa lamba ta kowane gas ya isa. Daidaita da bincika Injin wasan kwaikwayo na atomatik don tabbatar da cewa mai samar da wutar lantarki da waya suna aiki yadda yakamata. A lokacin daidaitawa da dubawa, za a iya sanya welding torch gaba ɗaya a kan cikakken light na walkiya don tabbatar da kyau kuma waldi na weld suna cikin jingina. An ba da shawarar shigar da na'urar bin weld na gani a yankin masu amfani da bindiga, wanda zai iya sanya idanu a jeri na Welding. Bayan an kashe na faruwa, ana gyara waƙar Weld ta atomatik.
(3) kayan welding
Lokacin amfani da Plasma Arc Welding (PA), gas na ion, murfin ƙarfe da kuma gyaran kare mai amfani da gas Argon (≥99,99%);
Ana amfani da Welding na Laser (LW), hancin gas shine babban helium (≥99.99%), da gas hood da gas na kariya ga Argon (≥99,99%);
2 . Welding Hanyar
(1) Plasma Arc Welding
Don titanium faranti tare da kauri tsakanin 2.5 da 15mm, lokacin da tsagi ke i-sheled, ana iya amfani da hanyar karamin rami don weld ta lokaci guda. Don tabbatar da kwanciyar hankali na ƙaramin rami, girman ƙirar gas a baya shine 30mm × 30mm. Paw yana da yawancin sigogi da yawa. Lokacin da aka yi amfani da ƙaramin hanyar rami, wannan ya ƙunshi diamita mai narkewa, welding na yanzu, guguwar gas, waldi mai gudana, da sauransu.
(2) Welding Laser
Babban sigogin tsari na walsing Welding sun haɗa da karfin lasisi, waldi mai walƙiya, yana lalata adadin mai gudana da ƙimar gas mai gudana. Saboda tsananin girman saurin laser, yana da wuya a daidaita sigogin aiwatar yayin aikin walda. Saboda haka, ya zama dole don tantance mafi kyawun haɗin sigogi ta hanyar gwaje-gwaje na gaba kafin waldi, da zafin jiki a cikin waldi fiye da 100 ° C. A wannan lokacin, daidaitaccen tsari tsari girke-girke yana da matukar muhimmanci. Hangao Tech (Seko Injinoly) Babban madaidaicin Titanium Aloy Karfe bututun mai samar da PLIP Manyara PIPE yana aiki tare da tsarin hankali na PLC, na iya yin rikodin da adana duk bayanan sarrafawa a cikin ainihin lokaci.
(3) Laser-Mig Welbrid Welding
Lokacin da aka bijirar da walwala na lw-mig, akwai tushen zafi biyu, Laser da arc, kuma kowane tushe mai zafi yana da ƙarin sigogin ci gaba da za a daidaita. Sabili da haka, ana buƙatar yawancin gwaje-gwaje da yawa don yin laser kuma wasan ArC ya halatta. An kuma gyara matsayin laser kuma ya kamata a daidaita ARC da kyau yayin waldi.
3. Dubawa bayan waldi
Bayan an kammala Welding, bayyanar Weld ana bincika shi kuma ana aiwatar da gwaje-gwaje mara iyaka. A wannan lokacin, ana iya ƙara na'urar gano ƙwayar waje na yanzu. Lokacin da aka ga Weld ɗin ya zama talakawa ko matattara, na'urar zata yi buzz da ƙararrawa. Bayyan launi na titanium alloy zai iya nuna matsayin gurbata da Weld. Gabaɗaya magana, farar fata yana nufin kyakkyawan kariya, kuma akwai kusan babu gurbataccen gurbataccen gas; Haske rawaya da zinariya rawaya suna da kadan tasiri a kan kaddarorin na inji; Sauran launuka kamar shudi da launin toka ba na inganci bane kuma ba a yarda da su ba. Muddin kariya a cikin babban zazzabi ya zama isasshen, bayyanar Weld bayan walda shine m silvery fari ko zinare rawaya. Koyaya, tunda murfi jan ba zai kasance a gaba daya ba a cikin jirgin saman Arc ya fara, sakamakon kariya a jirgin saman Arc ya yi muni. A ƙarƙashin yanayi na yau da kullun, bayyanar Weld bayan aiwatar da na'urori na walda an samar sosai, kuma babu lahani kamar fasa, rashin ƙarfi, welt bumps, da sauransu.
