Laser Weldinging yakakwira uye yakakwana nzira yekuteedzera inoshandisa yakakwirira-simba-density laser beas seinobva kupisa. Nhasi, laser Nekudaro, mukuita kweLaser Welding, mamwe maronda kana zvigadzirwa zvine hurema zvinoonekwa. Chete nekunyatsonzwisisa zvizere izvi zvinopamba uye nekudzidza maitiro ekuzvidzivirira ivo vanogona kukosha kweLaser welder isishandiswe. Nhasi, Hangoo Tech (Seko Machina) Team inounza iwe kuti uve nehuremu hwemamwe matambudziko makuru ekurongedza kana laser welder. Chikwata chedu chine chinopfuura makore makumi maviri emakore mune otomatiki maindasitiri pombi ichicheka uye kugadzira muchina. Kana paine chinodiwa kana kusava nechokwadi nezve Industrial Laser Welding Tube Chill Line Lumre Sluct Machine , Tigamuchire Kuti Utaure nesu.
10 Zvakajairika Laser Weld urema, zvikonzero zvadzo nemhinduro ndizvo zvinotevera:
1. Weld Spatter
Iyo spatter yakagadzirwa neLaser Welding zvakakomba inokanganisa iyo yakanyanya kunaka kweSEAM SEAM, iyo inogona kusvibisa nekukuvadza lens. Kuita kwakawanda kuri: Mushure mekunge laser Welding yapera, zvizhinji zvesimbi zvimedu zvinoonekwa pamusoro pezvinyorwa kana zvekushanda, uye kuomerera kune iyo mamiriro ezvinhu kana basa rekushanda.
Zvinokonzeresa kupaza:
Iyo yakagadziriswa zvinhu kana pamusoro penzvimbo yekushandira haina kucheneswa, kune mafuta emadhiri kana kusvibisa, kana kuti zvinogona kukonzerwa nekudonha kwezvinhu izvo pachavo.
Solution:
A. Teerera kune kuchenesa zvinhu kana mabasa ebasa usati waenda LASER.
B. Splash yakanangana zvakananga kune simba density. Nenzira yakakodzera kuderedza simba rekusimbisa kunogona kuderedza spatter.
2. Kupwanya
Maza anogadzirwa nekuenderera mberi laser welder ari kunyanya kupaza marara, akadai sekristaro cress uye liquefiction cracks.
Zvikonzero zveMakamuri:
kunyanya nekuda kwekunyanyisa shrinkage pamberi peWels isina kusimbiswa zvachose.
Solution:
Matanho akadai seya waya kuzadza uye kufungidzira kunogona kuderedza kana kubvisa marara.
3. Stoma
Pores pane pamusoro peWeld seam ndeye nyore kupokana muLaser Welding.
Zvinokonzeresa Zvakawanda:
A. Iyo yakanyungudutswa dziva reLaser Welding yakadzika uye yakatetepa, uye kumhanya kwekutonhora kuri kukurumidza. Gasi rakagadzirwa mumvura yakanyungudutswa yakanyungudutswa isina nguva yekufashukira, iyo inotungamira zviri nyore kuumbwa kwemaporesi.
B. Pamhepo yeWeld Seam haina kucheneswa, kana iyo zinc vapor yeiyo bepa remagetsi rinopopota.
Solution:
Cheneswa pamusoro peiyo basa rekushanda uye pamusoro peWeld usati wabereka kuti uvandudze kuwiriranisa kulatlization yeZinc kana ichipiswa. Mukuwedzera, kutungamira kwekurova kunokanganisawo chizvarwa chemakomba emhepo.
4. Undercut
Undercut zvinoreva kuti: SEAM YEMAHARA haina kusanganiswa nesimbi yepazasi, pane yakadzika, iyo yakakura kupfuura 0.5mm, uye yakakura kupfuura yakawedzera kusvika pafuro wegumi, kana yakakura kupfuura yakawedzera kudiwa neyakagamuchirwa.
Undercut Chikonzero:
A. Iyo yekumhanyisa yakanyanya kukurumidza kwazvo, uye simbi yemvura iri muWeld haizoshandurwe kumashure kwegomba diki, kugadzira undercuts pamativi ese eWels.
B. Kana gungano regungano rakakura kwazvo, simbi yakanyungudutswa mukuzadza kwejoini yakaderedzwa, uye kusakwana kunowanzoitika.
C. Pakupera kweLaser Weldinging, kana iyo simba yakadonha nguva yakanyanya kukurumidza, gomba diki riri nyore kupuruzira, izvo zvichaitawo kuti underye wenzvimbo.
Solution:
A. Dzora simba rekugadzirisa uye kumhanya kwemakungwa eiyo laser welder muchina kuti udzivise kushoma.
B. Iyo Undercut yeWeld inowanikwa mukuongorora inogona kupukutwa, kucheneswa uye kugadziriswa kuti zviite kuti zviite izvo zvinodiwa nemwero wekugamuchira.
5. Wald kuwanda
Iyo weld seam iri pachena yakawandisa, uye seam yeWeld yakanyanya kukwirira kana ichizadza.
Zvinokonzeresa Weld Kuwedzerwa:
Wire Kudyisa kumhanya kwakanyanya kukurumidza kana kuti mhepo yekumhanya inononoka panguva yekuwachira.
Solution:
Wedzera kumhanya kwekufambisa kana kuderedza iyo waya yekudyisa yekufambisa, kana kuderedza iyo laser simba.
6. Welding kutsauka
Iyo weld simbi haizoshe pakati peiyo yakabatanidzwa chimiro.
Zvikonzero zvemamiriro ezvinhu aya:
Asacururate Pommising paWelding, kana isina kukodzera kuzadza time nguva uye tulating waya alimentment.
Solution:
Gadzirisa iyo Welding chinzvimbo, kana gadzirisa iyo yekugadzirisa nguva uye chinzvimbo che waya yemarambi, pamwe nenzvimbo yemwenje, welding waya uye tulating seam.
7. Weld seam kushungurudzika
Weld kunyura kunoreva nezvenyaya yekuti iyo weld simbi pamusoro yakaora mwoyo.
Zvinokonzeresa weld kunyura:
Panguva yekurohwa, nzvimbo yemutengesi mubatanidzwa murombo. Pakati peiyo nzvimbo yechiedza iri padyo nepasheya yepazasi uye inotsauka kubva pakati peiyo seam seam, ichikonzera chikamu chesimbi yekunyungudika.
Solution:
Gadzirisa chiedza chelament chinoenderana.
8. Murombo Weld kugadzirwa
Yakatemerwa Weld kuumbwa inosanganisira: murombo weld ripples, isina kuvimbika tels, kushanduka kusingaonekwi pakati peakadzika uye base simbi, murombo welds, uye asina kufanana nzizi.
Chikonzero cheiyi mamiriro:
Pakasungwa seam vachikanganiswa, iyo waya yekudya haina kugadzikana, kana kuti mwenje harienderere mberi.
Solution:
Gadzirisa kugadzikana kwechishandiso.
9. Welding
Weld Bead zvinoreva: Kana iyo weld trajectory inoshanduka zvikuru, weld bead kana kuumbwa kusingaenzaniswi kunowanzoonekwa pakona.
Zvinokonzera:
Iyo sea track inoshandura zvakanyanya, uye dzidziso haina kuenzana.
Solution:
Weld pasi peiyo yakanakisa parameter, gadzirisa kona yekuona kuti iite canks counter.
10. Surpal Slag Kubatanidzwa
Kumusoro Slag Kusimudzira Kunoreva: Munguva yekuita kweWalking, iyo ganda kusagadzikana kwekusimbisa izvo zvinogona kuoneka kubva kune kunze kunyanya kuoneka pakati pezvikamu.
Chikonzero chekuongorora kweSurpon Slag Kubatanidzwa:
A. Munguva yakawanda-yakawandisa-inopfuura-inopfuura ndc, muchengeti anokwereta haana kuchena; Kana kuti pamusoro peiyo yapfuura layer yeWeld haina kunyatsonaka kana pasi peWalking haina kuita zvinodiwa.
B. Isina Kukasira Welding Meashanda Maitiro akadai seyakaderera magetsi esimba simba uye nekumhanya nekukurumidza.
Solution:
A. Sarudza iyo Inonzwisisika Welding Yazvino uye Welding Speed. Iyo Interlayer ichivheneka inofanira kucheneswa panguva yeakawanda-denderedzwa rakawanda-selding.
B. Kugeda kuti ubvise iyo weld seam ine slag yekubatanidza pamusoro, gadziriso yelding kana zvichidikanwa.
