Za'a iya raba aikin pokiling na bututun ƙarfe na bakin karfe zuwa sassa biyu: nika da kuma polishing. An taƙaita sassa biyu na tsari da hanya kamar yadda aka taƙaita su kamar haka. A yau, Hangao (Seko) zai nuna muku takamaiman matakan aiki da tsinkaye.
1. Nika
Daban-dalla-dalla-dalla sune kamar haka:
1. Haɗin gani da aikin da aka tura shi zuwa tsarin kwastomomi a cikin tsarin da ya gabata, kamar da kuma zurfin walwala da sauran lahani masu rauni, lahani da ba za a iya magance su a wannan tsari ba. Idan akwai lahani da ke sama, komawa tsarin da ya gabata don gyara. Idan babu kusan lahani na sama, shigar da wannan tsarin sha'anin.
2. Rashin nika, yi amfani da bel 600 # sanding bel don niƙa da kayan aiki da baya. Manufar wannan tsari shine a cire wuraren walda na hagu ta hanyar WeldPiece Welding, da kuma a farko babu manyan scrates da rauni a kwance da a tsaye. Bayan wannan mataki, farfajiya na kayan aikin ya isa R0.8mm. Kula da kusurwar sona na injin yashi kuma sarrafa matsin lambar injin yashi a kan kayan aikin a lokacin aiwatar da aikin polishing. Gabaɗaya magana, ya fi dacewa a kasance a cikin madaidaiciyar layi tare da saman goge-goge!
3. Semi-ƙare niƙa, yi amfani da 800 # sanding bel na 800 Yana da galibi don gyara wuraren haɗin gwiwa wanda ya bayyana a cikin tsarin da ya gabata da kuma ci gaba da kyau-niƙa alamun da aka samar bayan m nika. Alamar ta hagu ta hannun aikin da suka gabata ya kamata a akai-akai zuwa ƙasa don cimma belta ba tare da tabo ba a farfajiya na aikin aiki da m. A farfajiya na wannan tsari yakamata ya iya isa R0.4mm. (Lura cewa wannan tsari kada ya haifar da sabbin karce da brashises, saboda ba za a iya gyara irin waɗannan lahani a cikin hanyoyin da suka biyo baya ba.)
4. Kyakkyawan nika, yi amfani da 1000 # sanding belint akasari don gyara kyawawan layin da suka bayyana a tsarin da ya gabata, kuma hanyar nika daidai yake da na sama. Manufar wannan tsari shine a kawar da hadin gwiwa tsakanin nika na nika da kuma sashin kula da kayan aikin, kuma ku sanya saman mai haske. Aikin bayan nika ta hanyar wannan tsari yakamata ya kasance kusa da tasirin madubi, da kuma farfajiya na kayan aikin ya isa R0.1mm
5. Umarnin kan canza siyan sanding: gaba daya magana, wani sanding 600 # sanding 800 # sanding 8000 # sanding 8 Shaidaita yanayin ya dogara da wurin walda na aikin, matsin lamba wanda aka yi amfani da shi don yin zane, da kuma hanyar yin kwalliya. Bugu da kari, ya kamata a lura cewa lokacin canza siyan sanding, dole ne a tabbatar da cewa sandong na iya jujjuya shi sosai don cimma manufar suturar kayan aiki.
2. Sashe mai haske
Babban dalilin sashin-fitowar haske shine madubi da bakin karfe wanda aka goge a gaban don cimma manufar mirroring.
Ana iya taƙaita wannan tsari kamar haka:
Hanyoyi biyu: Waxing da Polishing
Biyu motors, ulu lau, shafafun shuɗi, zane
Da takamaiman abubuwan da ke ciki kamar haka:
1. Zunubi na duba sassan da suka shigar da wannan tsari na baya don tabbatar da cewa, mummunar lalacewa da yawa, da kuma m grinding a wasu wurare. Idan akwai irin wannan matsalolin, suna buƙatar dawowa don sake tsaftacewa ko gyara. (Wannan tsari ba zai iya gyara goge ba, kumburi, da manyan scrates da suka faru yayin nika mai kyau, kamar su mun gyara sosai layin layuka 1000 #. Amma yana da matukar damuwa)
2. Fushin madubi
Yi amfani da ƙafafun ulu (akwai a kasuwa) ya kori hanyar da ta fi yawa don kwaikwayon hanyar da aka shirya a baya ga madubi na baya, maimakon ƙara girma. Lura cewa a wannan matakin, kada ka shafa pollish kakin zuma a kan murfin sutura a saman kayan aikin, kuma ka mai da hankali kada ka lalata fim ɗin rufe fim.
3. Polishing
Wannan tsari shine tsarin karshe na polishing na madubi. Yi amfani da ƙafafun auduga mai tsabta don shafa saman aikin bayan madubi, kuma tsaftace kuma a goge kayan aikin bayan duk hanyoyin da suka gabata. Manufar wannan tsari shine a sanya kayan aikin sananniyar alamomi, da kuma goge irin aikin madubi, kuma babu bambanci tsakanin sassan da ba a hana su ba. Cimma cikakken tasirin madubi.
4. Umarnin kan K7xing:
a. Hanyar Waxing: Gabaɗaya, ulu ƙafafun ana kawa kafin polishing da kayan aikin, kuma an fara polishing bayan ulu da aka cika da shuɗi mai launin shuɗi. Ana nuna hanyar da kakin zuma a cikin adadi a ƙasa:
b. Me yasa babbar mota mai sauri zata iya fitar da karfin ulu zuwa kakin zuma da goge baki da bakin karfe. Babban motar hawa kai tsaye yana fitar da ƙafafun ulu don juyawa da babban saurin gudu. Lokacin da ulu ƙafafun an haɗe shi da ƙirar shuɗi, yana ƙasa akan saman aikin. Saboda yanayin mai mai mai, a farfajiya na kayan aiki ya zama mai haske. Saboda haka, zaɓi na motar da ke fitar da ƙwayoyin ulu don polishing yana da mahimmanci. Dangane da ainihin ƙwarewa, saurin motar da aka yi amfani da shi don polibing kada ya zama ƙasa da 13 / min, kuma ikonta kada ya zama ƙasa da 500w. Lokacin da saurin ya yi ƙasa da wannan saurin, haske ko tasirin madubi na kayan aikin da ba shi da kyau sosai. Sabili da haka, yana da wuya ga talakawa don biyan bukatun sa. Gabaɗaya, an zaɓi motocin masu saurin gudu.
c. An zana ƙafafun ulu a kasuwa zuwa cikin ƙafafun da suka mirgine da ƙoshin lafiya. Zabi na ƙwallon ulu yana da matukar muhimmanci. Bayan polishing tare da ulu da ulu tare da ulu mai rauni sosai, yana da sauki a gano shi na polishing. A cikin ainihin samarwa, an yi amfani da ulu ulu waɗanda aka yi amfani da su, saboda tasirin clicking yana da kyau!
d. A lokacin aiwatar da kwastomomi, matsin lamba akan aikin kayan aiki dole ne a sarrafa shi. Matsakaicin matsin lamba zai haifar da ƙafafun ulu don goge ƙafafun da aka samu na kariya, har ma da Blacken da kayan aikin, rusa ainihin tasirin aikin. Rataya Inji inji da ke da tsarin kwastomomi. Zai iya ɗaukar ƙafafun shirye-shiryen polishing sama da ƙasa ta hanyar siginar lantarki, don guje wa halin da ake tambaya a sama.
e. A yayin aiwatar da polight, dole ne a ci gaba da kawowa, in ba haka ba ulu da za a sha ba saboda yawan zafin jiki a kan ulu.
f. Don layin lafiya wanda ke buƙatar gyara a matakin haye-exit, suna buƙatar gyara da hannu dabam dabam. Aikin gyara yana da matukar wahala. Idan za ta yiwu, yi ƙoƙarin kada ku yi wani aikin gyara a wannan matakin.
g. Motar da kakin zuma tana sanye take da motors biyu, kowane motar tana da alhakin yin polits daya daga cikin aikin. Ya danganta da lamarin, zaku iya la'akari da ƙara motar don ɗaukar gefuna don ƙara haske gefuna gefuna.
h. Maye gurbin ƙafafun ulu kamar yadda ake buƙata.
Bayanan ƙarin maki game da polishing:
Hanyar bulluhidi tana da mahimmanci kamar hanyar da ta yi, sai dai cewa ulu yana maye gurbin ta da ƙafafun zane a cikin polishing.
Polishing shine tsari na ƙarshe a cikin tsarin kwastomomi. Wajibi ne a tabbatar cewa babu wani lahani ga surfacewar madubi bayan an goge kayan aikin, in ba haka ba duk kokarin da ya gabata za a bata.
a. Hanyar da aka shirya shine shigar da ƙafafun zane kai tsaye akan motar babban motoci don cimma tubation mai sauri, shafa datti da kuma a haɗa shi da ƙuƙwalwar da aka haɗa, kuma ku cimma manufar polishess! A cikin kwayar halitta ta ainihi, sau da yawa ana tare da foda mai ban sha'awa. Absaye foda na iya cire da mai mai mai. Babban aikinsa a cikin wanda aka shirya shine sauƙaƙe cire shudi mai sauƙaƙe zuwa wurin aikin. Idan ba a haɗe shi da foda foda, shudi da kakin zuma a saman kayan aikin zai zama da wahala a cire, kuma yana da sauƙi a iya cirewa, yana da sauƙin manne wa wasu wurare.
b. Don samun kayan aikin da haske ya cika buƙatun madubi, yanayin tsabta na burodin yana da mahimmanci. A cikin ainihin samarwa, ana buƙatar sutturar da ke buƙatar maye gurbin lokacin gwargwadon takamaiman yanayin.
