Faamuyali weld tracking technology kɔrɔ ye ka fɛɛrɛ hakilitigiw bɛɛ faamuya. Ka kɛɲɛ ni i ka welding kɛcogo ye, fɛnw ani cycle waati wajibiyalenw ye, a ka c’a la, fura ɲuman bɛna bɔ waati kɔnɔ.
Nka yala aw bɛ seam tracking solutions bɛɛ dɔn wa?
Nafa ni dɛsɛ jumɛnw bɛ seam tracking solutions suguya bɛɛ la?
Ka da n ka welding cogoya kan, seam tracking solutions minnu ma bɛn ne ma?
Sensor technology bɛ seko caman di i ka welding baara ma. Dɔw ye musaka dɔgɔmanw ye ani seko danma, dɔw bɛ tali kɛ waridon gɛlɛn na ani jateminɛ kɛcogo la-nafaba ye musaka dɔgɔyali ye. O kɔfɛ, a ka kɛ . Hangao Tech (Seko Machinery) bɛ taa ni i ye walasa ka faamuyali sɔrɔ suguya wɛrɛw la . welding tracking system for inox TIG welding tube making machinery , baarakɛcogo sariyaw, ani u nafa n’u dɛsɛw.
1. I bolo digi Sensing kan .
Touch Sensing ye yɔrɔ ye min na robo bɛ tension hakɛ fitinin dɔ kɛ welding nozzle walima welding wire la. U ka baarakɛcogo ye kelen ye, danfara kelen bɛ fɛɛrɛ kelen-kelen bɛɛ bɛ kunnafoniw sɛmɛntiya cogo min na ka kɛ robo ye. Voltage fɛ, robo bɛna wuli ka taa baarakɛminɛn na, ka maga a la, suruku bɛ kɛ, o kɔfɛ robo bɛna nafa sɛbɛnnen jɔyɔrɔ sɛbɛn ani ka robo sanfɛla jɔyɔrɔ fɔ. A ka c’a la, joli kelen-kelen bɛɛ bɛ maga 2 la a dɔgɔyalenba la walasa ka yɔrɔ-yɔrɔ-yɔrɔ-yɔrɔ-yɔrɔ-yɔrɔ-yɔrɔw Sɔrɔ. Robo bɛna o ɲinini vektɔriw siri ɲɔgɔn na ani ka joginda weldalen jɔyɔrɔ sabati.
Nkɔni walima kɛnɛma dakunw na, a ka c’a la, robo in magali sabanan de ka kan walasa ka jɔyɔrɔ ɲumanw bɛɛ sɔrɔ walasa robo ka se ka joli sɔrɔ ani ka 'Track' sɔrɔ.
Touch sensing nafa ka bon kosɛbɛ i n’a fɔ joli-sira-funu-kɔnɔ-minɛn min musaka ka dɔgɔ. Nin ye fura nɔgɔman ye min sinsinnen bɛ porogaramuw kan, i bɛ se ka minnu kɛ ka bɔ Teach Pendant la ni sistɛmu wɛrɛw tɛ. Nafa belebele wɛrɛ min bɛ maga-maga dɔnni na, o ye ko i bɛ Se ka Dòn yɔrɔ fitininw na bari fɛnɲɛnɛma wɛrɛ tɛ yen n’o tɛ ɲɔgɔndan ye min bɛ Kɛ robo tasuma-minɛn bɛ ɲɔgɔn Sɔrɔ ni min ye.
Nka, magali dɔnni bɛ dan dɔw la, o b’a to a bɛ kɛ fura ɲumanba ye joli-sira-funu ni ɲɔgɔn cɛ. A fɔlɔ ye ko maga-maga-minɛn ye wale ye min bɛ Kɛ dɔɔnin dɔɔnin, ni ɲinini-minɛn kelen-kelen bɛɛ bɛ caya ni segin 3 fo sekɔndi 5 ye. O la, n’i bɛ maga-sɔn-ni-sɔn 2D yɔrɔ la, i bɛ se ka segin 6 fo 10 fara welding cycle kan, wa n’i ye 3D yɔrɔ dɔ maga-maga, arc kelen-kelen bɛɛ daminɛ waati bɛ bonya ni segin 15 ye.
Fault points ni touch sensing min bɛ arc laban na, o fana ka bon kosɛbɛ ka tɛmɛ fura tɔw kan. Aw bɛ filiw walima fɛn nɔgɔlenw ni scaly materials kɛ ka a gɛlɛya ka magali sensing kɛ tuma bɛɛ. Touch sensing bɛ kɛ dɔrɔn ka arc daminɛyɔrɔ walima arc laban sɔrɔ, wa a tɛ dɔ fara danfara kan welda janya la, o la a tɛna fɛnw walima baarakɛminɛnw bɛnbaliw musaka.
Touch sensing fana dan ye solder joints suguya ye. Filɛli ni lap joliw de ka teli ka sɔrɔ ani minnu bɛ fɔ, nka hali ni lap joints (janya joliw) ta ye, o fɛn girinya ka kan ka jateminɛ. Fɛn o fɛn min ka dɔgɔn ni milimɛtɛrɛ 5 ye (1/4 inch) o bɛ se ka kɛ gɛlɛya ye ka magali dɔnni kɛ bawo nɛgɛw bɛ se ka sanfɛla pankurun ka fɛn girinya bɔ i la ka tɛmɛ a yɔrɔ kan, walima i bɛ se ka dugumalan gosi ani ka nafa jugu sɔrɔ
Aw ka robo welding marifa fana mago bɛ frein nɛgɛ la ani nɛgɛ tigɛlan min bɛ torch pake kɔnɔ walasa ka nɛgɛ tigɛ yɔrɔ la min dɔnna ka bɔ a kun na walasa aw ka kalanw ka kɛ ɲɔgɔn fɛ o baara bɛɛ la.
Touch sensing fana bɛ dakun saniyalenw de wajibiya, barisa yɔrɔ minnu ma sɔgɔ ka ɲɛ walima minnu tigɛra, olu bɛ se ka kalan nkalonmaw bɔ.
2. ka tɛmɛ Arc Seam Tracking fɛ .
Arc Seam Tracking (Tast) fɛ, o ye i ka magali dɔnni kɛcogo filanan ye. Touch Sensing kɔfɛ, i bɛ arc daminɛyɔrɔ sɔrɔ ani arc ending point, o kɔfɛ ka 'through arc seam tracking' kɛ. Tast bɛ se ka Z-axis ni Y-axis nɔfɛtaama, o min bɛnnen don kosɛbɛ fɛnw ma minnu ka bon.
Tast bɛ sɔgɔli kɛcogo de wajibiya. Ni nɛgɛ bɛ wuli ka bɔ joli fan kelen na ka taa fan wɛrɛ fɛ, tension bɛ ka Changé. O bɛ Kɛ k'a sababu Kɛ nɛgɛ janya bɛ Dɔgɔya ni a kun yeli ye ka Taa baarakɛyɔrɔ janya la. O b’a to robo bɛ se ka tension (volta) caman caman cili kɔrɔ fɔ ani ka kalan sira ladilan walasa ka welding (sɔgɔli) jɔyɔrɔ ɲuman mara joli la.
TAST bɛnnen don fɛnw ma minnu ka bon, minnu ka kan ka kɛ milimɛtɛrɛ 5 (1/4 inch) walima ka u bonya walasa u ka sabati. A man ɲi ka baara kɛ ka ɲɛ ni a janya ka dɔgɔn (tiɲɛ na, ne ma deli k’a ye ni seam tracking app ye ne ka baara sanw kɔnɔ), n’o tɛ, i bɛ se ka farati don kɔnɔw nɔfɛtaama walima welding meandering-o bɛna dɔ bɔ welda dafalen na o kɛcogo bɛɛ la.
Kun min na a man ɲi ka baara kɛ ni fɛn finmanw ye welding kɛtuma bɛɛ la, wa a ka teli ka sanfɛla tasa kamankun ko walima k’a bɔ. Nin saniya in tɛ kɛ sababu ye ka fɛnɲɛnamafagalan caman caman wuli, o bɛ kɛ sababu ye robo ka ɲinini kɛ-o yɔrɔ de la kɔnɔko farati bɛ na ni a ye.
Dan wɛrɛ min bɛ a la, o ye ko i ka kan ka dɔ Fàra cycle waati kan bawo a bɛ robo de wajibiya ka tɛmɛ jogindaw fɛ. A ka c’a la, Tast ka taama teliya bɛ dan 35-50 ma miniti kelen kɔnɔ. TAST fana bɛ dan MIG applications ma-Tig walima plasma tɛ se ka kɛ.
A laban na, TAST bɛ dan nɛgɛ karɔbɔlen walima nɛgɛ intan. Voltage tɛ bɛn ni aluminiyɔmu ye, wa tast tɛ se ka kɛ ni dannaya ye. O fɛn in cogoya fana nafa ka bon kosɛbɛ. Yɔrɔ saniya, proportions walima rust bɛ nɔ bila paramɛtiri kulu la bawo i bɛ standard sigi min ka kan ka kɛ voltage changes la. O la, 2% bεnkan bε Yεlεma y kan ka da oksidan sεbεn walima nɔgɔ kan nɛgɛ kan, o bε na ni tast jogo bεnbaliya ye.
Komin robo ka kan ka welda walasa ka tugu, Tast fana tɛ se ka baara jalen kɛ. Stickiness fana ye gɛlɛya ye, bawo n’i ye tack tɛmɛ, sticking out bɛ Changé, o la robo bɛna bɔnɛ a ka sira kan fo ka bɔ tack weld fan dɔ fɛ.
3. 2D yelikɛcogo .
Miiri 2D yeli la i n’a fɔ kamera. A bɛ ja dɔ ta min bɛ tali kɛ yɔrɔ ɲuman na ka sɔrɔ ka arc gosi ani ka ja min bɛ tali kɛ o la, o ni yɔrɔ kura kelen-kelen bɛɛ bɛ ɲɔgɔn sɔrɔ offset o offset ani ka welding sira ladilan. A bɛ ja nɛrɛma ni finman dɔrɔn de Di, ja bɛ a kan yɔrɔ min na. 2D tɛ se ka janya walima a juguya dɔn, wa a tɛ jate fɛɛrɛ ye min bɛ se ka da a kan ka ɲɛsin seam tracking ma.
Jogindaw i n’a fɔ V-joints ani lap joints ye gɛlɛya ye kosɛbɛ 2D yeli la bawo a tɛ se ka nin joli suguya welda suguya ninnu juguya dɔn. Fɛn minnu bɛ yeelen bɔ i n’a fɔ aluminiyɔmu, olu fana ye gɛlɛya ye 2D sitɛmuw ma. A ka c’a la, 2D bɛ kɛ ka yɔrɔw dɔn sanni ka tugu ɲɔgɔn kɔ. O ye sigida ye min sinsinnen bɛ yeli kan, o la, kɛnɛma yeelenko dantigɛli nafa ka bon kosɛbɛ ɲɛnajɛ yɔrɔw baara la. Ka fara o kan, kamera ɲɛkisɛ bɛ sɛgɛn kosɛbɛ welding na ka spatter ani arc tiɲɛni kɛ.
