Fahimtar da fasahar wayoyin salula na nufin fahimtar duk yiwuwar mafita. Ya danganta da tsarin walding ɗinku, kayan da ake buƙata, mafita daidai zai bayyana a kan lokaci.
Amma ka san duk wadatarwar Seam da ake samu?
Mene ne fa'idodi da rashin amfanin duk hanyoyin da ake amfani da su na seam daban-daban?
Dangane da yanayin walwalata, wanda mafita kebul ɗin ba ya dace da ni ba?
Fasahar Sensor tana ba da damar da yawa don ayyukanku na waldi. Wasu suna da tsada-tsada da iyakantaccen iyawa, wasu ƙira mai mahimmanci - babbar fa'ida tana da fa'idodi. Na gaba, bari Skoo Tech (kayan masarufi) suna ɗaukar ku don fahimtar nau'ikan daban daban Welding Systing Tsarin Sawu don bakin karfe Tig walda bututu yana yin kayan masarufi , ƙa'idodi masu aiki, da rashin amfaninsu.
1. Shayewa
Taɓawa Sening shine inda robot ya shafi karamin adadin wutar lantarki zuwa welding bututun ko waldijiya waya. Ayyukan su iri ɗaya ne, kawai bambanci ne ya ta'allaka ne ta hanyar kowace hanyar tana canza bayanai a cikin robot. Ta hanyar ƙarfin lantarki, robot zai tashi zuwa kayan aiki, taɓa shi, ɗan gajeren da'ira zai yi rikodin matsayin ƙimar da aka yi rikodin da kuma gaya wa matsayin saman robot. A mafi yawan lokuta, kowane haɗin gwiwa yana buƙatar akalla 2 ya taɓa ɗimbin abubuwa don nemo matsayin-tsaye da saman kwance. Robot zai haɗu da waɗannan masu binciken masu binciken kuma suna kwance matsayin haɗin gwiwa.
At the corner or outer edge joints, a third touch from the robot is usually required to get all the correct positions to allow the robot to find and 'track' the joint.
Taɓawa Sening yana da amfani sosai azaman mai ƙarancin haɗin haɗin gwiwa. Wannan shine mafi sauƙin warware matsalar da zaku iya amfani da shi daga abin wuya abin wuya ba tare da ƙarin tsari ba. Wata babbar fa'idar taba taɓawa ita ce cewa zaku iya shigar da fannoni, wanin mai haɗin cewa bututun mai robot yana hana saduwa da shi.
Koyaya, taɓa taɓa taɓa taɓawa yana da wasu iyakoki, yana sa shi ingantaccen bayani don haɗin gwiwa da sutturar Seam. Na farko shine abin da ya dace shine tsari mai sakewa, tare da kowane dakin bincike yana ƙaruwa da 3 zuwa 5 seconds. Sabili da haka, idan kun kasance tare da sashe na 2D, zaku iya ƙara 6 zuwa 10 seconds don farkon kowane Arc yana ƙaruwa da 15 seconds.
Yawan Laifin Laifi tare da taba taɓawa a Arc dinshen Arshe shi ne mafi girma fiye da sauran mafita. Att wires ko datti da kayan fata suna sa ya zama da wuya a yi amfani da taɓawa a ciki. Ana amfani da abin da ya taɓa shi don nemo farkon jirgin ne kawai don ƙarshen jirgin sama ko ƙarshen Arc, kuma baya ba da gudummawa ga bambanci a cikin Weld, don haka ba zai rama kayan ado ba ko kayan aiki.
Har ila yau, taɓawa yana da iyaka da nau'in ayyukan haɗin soja. Fillet da Lap gidajen abinci sune mafi yawanci da haɗin gwiwa, amma har ma don lap gidajen abinci, dole ne a la'akari da kauri. Duk wani abu mai ƙanƙanta da 5 mm (1/4 inch) na iya zama matsala don aiwatar da taba na sama saboda wayoyi na iya rasa sashin ƙasa da kuma samun ƙimar da ba daidai ba.
Gunding bindiga mai walƙiya yana buƙatar birki na waya da mai yanke da aka sanye shi a cikin kunshin Torch don yanke maka a tip don a karanta muku.
Taɓawa Sening kuma yana buƙatar tsabta gefuna, saboda talauci welded ko trimed sassan zasu iya samar da karatun ƙarya.
2. Ta hanyar siyar da baka
Ta hanyar bin seaam tracking (Tast) shine mataki na biyu na aikace-aikacen taba abin da ya taba. Bayan taɓawa, za ku sami farkon jirgin da ƙarshen Arc, sannan kuma a yi amfani da 'ta hanyar jirgin ruwan seam tracking '. Tast na iya waƙa da Z-axis da y-axis na haɗin gwiwa, wanda ya dace sosai ga kayan kauri.
Tast yana buƙatar aiwatar da sawa. Lokacin da sauyin waya daga wannan ɓangaren haɗin gwiwa zuwa ɗayan, ƙarfin lantarki yana canzawa. Wannan saboda tsawaita waya ya ragu tare da canjin tip zuwa nesa nesa. Wannan yana ba da damar mutum-robot don fassara canje-canje na ƙarfin koyarwa da daidaita hanyar koyarwa don kula da yanayin walwala da ya dace a cikin haɗin gwiwa.
Tast ya dace da kayan haɗin gwiwa na kayan kwalliya, wanda ke buƙatar zama 5 mm (1/4 inch) ko kauri don kula da kwanciyar hankali. Ba da shawarar yin Tast a cikin ƙananan kauri (a zahiri, ban taɓa yin wahalar amfani da hanyar bin diddige ba, wannan zai rage girman walƙiyar Weld a duk aikin.
Dalilin da ya sa ba a ba da shawarar yin amfani da kayan bakin ciki a cikin dukkan ayyukan walda ba, kuma yana iya wanke ko cire kafada ta saman farantin. Wannan tsabtatawa baya haifar da babban canji na wutar lantarki, wanda ke haifar da robot don bincika-wannan shine inda haɗarin tsutsotsi ya shiga wasa.
Wani iyakance na laima shi ne cewa dole ne ka kara lokacin sake zagayawa saboda yana buƙatar robot don wucewa ta cikin gidajen abinci. Gabaɗaya, saurin tafiya na Tast yana iyakance zuwa India 35-50 minti ɗaya. Tast an kuma iyakance ga Aikace-aikacen Mig ko plasma ba zai yiwu ba.
A ƙarshe, zast na iyakance ga carbon karfe ko bakin karfe. Voltage bai yi daidai da aluminium ba, kuma tast ba zai iya yin dogaro da aminci ba. Yanayin kayan shima yana da mahimmanci. Kashi na Tsabtace, tsinkaye ko tsatsa suna da tasiri ga rukunin sigogi saboda kun saita ma'aunin buƙatun don canje-canje da ake buƙata don canje-canje na lantarki. Sabili da haka, wani canji na 2% akan sikeli na oxide ko tsatsa a kan ƙarfe zai haifar da halayen ɗan lokaci na ɗanɗano.
Tunda dole ne a auna robot don bin sawu, to Tast ba zai iya yin bushewa ba. Sashe kuma matsala ne, saboda lokacin da kuka wuce tafarkin, mai manne zai canza, saboda haka robot zai rasa waƙa har sai ya fito a gefe na shirin Weld.
3. Tsarin hangen nesa
Ka yi tunanin 2D hangen nesa kamar kyamara. Yana bukatar hoton da ya dace na wani sashi na kyakkyawan bangare kafin ya buga hoton hoton tare da kowane sabon abu mai zuwa-gano kowane bangare na walda. Yana ba da hotuna kawai da fari, inda hoton yake a farfajiya. 2D ba zai iya tantance tsayi ko zurfi ba, kuma ba a la'akari da abin dogara ingantacciyar tsari ga bin seam tracking.
Gidajen kamar V-Gidajen Lantarki da Lap suna cikin matsala ga hangen zuciya 2d saboda hakan ba zai iya tantance zurfin waɗannan nau'ikan gidajen abinci ba. Yankunan man shafawa kamar aluminum kuma suna da matsala don tsarin 2D. Gabaɗaya, ana amfani da 2D don gano sassa maimakon bibiya. Tsarin tushen hangen nesa ne, don haka tsangwama na waje yana da mahimmanci ga aikin kayan aikin gani. Bugu da kari, ruwan tabarau na kyamara yana da matukar hankali ga walda da lalacewa da arc lalacewa.
