4. Tactile seam tracking .
Tactile hi physical contact probe a ni a, chu chuan material a khawih a ni. Haptics hi hard automation leh laser brazing application thenkhatah an hmang fo a, 6-axis robot-a seam tracking application aiin an hmang tam zawk. Welding joint chhungah tip emaw probe emaw a dah a, a edge deviation chu original source nena inzawm a nih chuan a detect a, chutiang chuan a cross slider chu weld-a dik taka dah turin a siamrem bawk.
Tactile Seam Tracking hian operation function awlsam tak a nei a, process hrang hrangah hman theih a ni a, sub-ARC, arc-opening leh brazing te pawh a tel a, hei hian seam tracking versatile tak a siam a ni. Sense of touch pawh hi eng material pawhin a tihkhawtlai loh avangin seams te chu i khawih thei a, stainless steel atanga aluminum thlengin, system-ah nghawng a nei lo.
Maintenance hi tactile tracking system tha taka a thawh theihna tura thil pawimawh tak a ni. Tip chu engagement surface nen a inzawm reng avangin component wear hi haptic system-ah a awm fo thin. A tip a chhe tawh a, a tawi deuh chuan i welding tool chu hmalam leh joint hnaih takah a rawn keng ang a, chu chuan welding tha lo a thlen thei a, torch hma lam tawp a tichhia thei bawk. Probe hi a chhe tawh em tih enfiah a pawimawh hle a, chu chu welding quality sang tak hmuh theih nan probe chu torch atanga inthen dik a nih leh nih loh enfiah a pawimawh hle.
Haptic solutions hi welding spatter leh cable management conditions ang chi thil dang atan chuan non-contact solution aiin enfiah leh enkawl tam zawk tur a ni.
Tactile seam tracking solutions pawh nail welding atan a tha lo hle. A tlangpuiin a rawt angin, nail hian tack welding chungah probe chu a chawi sang thei a, arc chu a lam hawiin a direct thei a, torch chu tack chhungah weld tir ai chuan.
Tactile seam tracking pawh adaptive atan a tha lo hle. Heng system chi hrang hrangte hian joint line an zui a, hmanrua avanga inmil lo emaw, gap size emaw an ngaihtuah lo. Area calculation pawh a awm thei lo. Tactile probe chuan groove a lock ang a, a zui ang a, deviation tlemte nen a zui ang. Groove-a inthlak danglamna lian tawk emaw, spot weld lian tawk emaw chuan probe chu a duhzawng track a tlanchhiat tir thei a ni.
Butt weld ang chi welding profile tan chuan tactile weld te hi gap awm lovin track a harsa hle. Non-linear welding chuan probe chu kawng khatah nasa taka kal turin a nawr a, hei hi tactile seam tracking application atan chuan a tha lo hle a Cylindrical welding lian emaw pipe welding emaw atan pawh a tha hle.
Travel speed hi tactile seam tracking tihkhawtlai dang a ni a, a chhan chu speed hniam zawka a kal tlangpui avangin, chu chuan i cycle hun a ti hniam a ni.
Tactile leh vision-based seam tracking tehkhin hi contact-based approach a ni a, non-contact problem dang a ni bawk. Haptic seam tracking hi mechanical setting ni mahse, a tlangpuiin upfront capital investment a hniam zawk thin. Open leh secondary arc application-a haptic tracking system hian maintenance tam zawk a mamawh a, a chhan chu mechanical process a nih avangin hun rei tak chhung atan chuan a man tlawm zawk solution a siam thei a ni. A tehna taksa sensitivity leh a components te chu a chhe leh a tear chhunzawm zel dan.
5. 3D laser weld tracking a awm bawk.
3D Laser Seam tracking system hi optical emaw visual seam tracking emaw an ti bawk a, laser triangulation principle an hmang a ni. Laser seam tracking system hi hardware automation leh robotic system-ah te hman theih a ni a, software package dik tak pawh hman theih a ni bawk.
Conceptually, laser seam tracking ah hian device atanga laser beam chhuak, lei chung lam a tlak a, a chung lam atanga a rawn chhuak a, sensor lam a rawn bounce leh a, sensor chuan beam a tlakna hmun chu a la a ni. Chuvangin, laser seam tracking hmang hian sensor hian laser transmitter leh camera-a sensor inkar hlat zawng a hre thei a, chutiang chuan a bounce back na material chu a triangulate thei a ni.
A bul berah chuan joint-a Z (height) leh Y (lateral) image te chu i hmu thei a, chuvangin sensor chuan sensor atanga light X (distance) size atanga a bounces image chu a hre thei a, Y-direction field of view-a a features te chu positive emaw negative emaw a nih leh nih loh a thlang thei bawk.
Laser weld tracking hian X direction leh part sei zawng a hre lo. Hei vang hian hmanrua chu control system nen inzawmin i hmang a, chu chuan x value-A process calibration an tih chu a hrilhfiah a ni. Calibration hnuah seam tracking system chuan welding process chhung zawngin X, Y leh Z position te chu a hriat theih ang.
Welding process atana seam tracking solution eng pawh hian cycle time a tisang ang a, mahse laser seam tracking hian cycle time a ti sang a, a tlangpuiin welding cycle per scan chu second li vel a ni. A tlan chak ber pawh a ni thei. Optical tracking hian minute khatah inches 200 a tling thei a, chuvangin travel speed sang tak a mamawh a nih chuan robot emaw gantry speed emaw a tikhawtlai dawn lo. Laser welding seam tracking hi welding tih loh process dang, gluing, spraying, leh polishing-ah te pawh hman theih a ni.
Laser hian tast aiin advantage danglam tak a nei a, a chhan chu device chu part-a a tlan vawt emaw, offline-a a en emaw a nih vang a ni. Tracking hi part-a imaging-a innghat chauh a nih avangin, rust, scales emaw tack emaw ang chi material-a inmil lohna hian laser weld tracking-ah nghawng a nei tlem hle.
Laser weld tracking atana gap hi a tihkhawtlai a ni. Khualzinna lam hawi chu ngaihtuah tur dang a ni a, a chhan chu sensor hian welding path a kaihruai fo tur a ni. Hei hian robot a thlen harsatna a thlen thei a, torch angle lama harsatna a thlen thei a, a component hrang hrangte tooling leh design pawh uluk taka ngaihtuah a ni thei bawk.
A tlangpuiin laser weld tracking hman harsa ber chu shiny materials chauh a ni. A chhan chu material atanga laser light a chhuah apiangin a lantir a ngai a ni. Weld joint chi hrang hrang leh a material a zirin laser beam an lantir dan hi han ngaihtuah teh. Knee joint-ah chuan direct-in a rawn lang leh a. V-joint a nih chuan straight back a lantir mai bakah a opposite angle a reflect-na chu disco ball ang maia a lantir bawk ang. Hetiang a nih chuan sensor hian eng beam nge beam dik tak a nihzia a lantir leh tih hriat a harsa hle. Fake beam tam tak i nei a, a rawn let leh a, reflection tam tak i hmuh avangin crosshair ang mai a ni.
Laser welding seam tracking hian material-joint combination hrang hrang, aluminum alloy diamond plate fillet weld ang chi te chu a track kim thei lo. Combination dang, stainless steel inner corners with mirror finish te pawh hi seaming track atan chuan surface leh joint harsa tak tak a ni bawk. Heng combination te hi track turin optical system hman theih ni mahse, hei hi tih leh tur chuan laser slit tracking sensor te hi special familiarity a ngai a ni.
Stainless Steel Industrial Welded Pipe Production Unit leh a supporting weld tracking-a detailed parameter emaw process emaw hriat belh duh i neih chuan, contact hangao tech (Seko Machinery) tih a ni a. !
