4. Tactile Team Tracking
I-Tactile iyinhlangano yokuxhumana ngokomzimba ethinta impahla. Ama-HAptrics ajwayele ukusetshenziswa ezi-automation ezinzima kanye nezinye izinhlelo ze-laser brazing, kunokuba afake izicelo zokulandela ngomthungo zamarobhothi ama-axis ayi-6. Ifaka ithiphu noma i-probe ngaphakathi kokuhlanganiswa kwe-welding, futhi ibona ukuphambuka komphetho ngokuxhumana nomthombo wokuqala, futhi iguqule isilayidi sayo ngokufanele ukusibeka kahle eWeld.
Ukulandelela kwe-Tactile Seam kunesici sokusebenza esilula kakhulu futhi kungafakwa kwinqubo ehlukahlukene, kufaka phakathi i-sub-arc, ukuvuleka kwe-arc kanye ne-brazing, okwenza kube yindlela yokulandela ngomshini. Umuzwa wokuthinta nawo awunqunyelwe noma yiziphi izinto, ukuze uthinte umthungo, kusuka kunsimbi engagqwali kuya ku-aluminium, ngaphandle kwanoma yimuphi umthelela ohlelweni.
Isondlo iyingxenye ebalulekile yokugcina uhlelo lokulandela i-Tactile lusebenza kahle. Ngoba ithiphu lihlale lixhumana njalo nendawo yokuzibandakanya, ukugqokwa kwengxenye kuvame ukwenzeka ohlelweni lwe-haptic. Lapho ithiphu yayo igqoka futhi iba mfushane, izoletha ithuluzi lakho le-welding phambili bese lisondela ekuhlanganiseni, okungadala ukufudumala okumpofu noma kulimaze ngokuphelele ukuphela kwethoshi. Kubaluleke kakhulu ukuthi uhlole ukuthi ngabe kukhona ukugqokwa kugqokwa noma cha ukuqinisekisa ukuthi uphenyo luhlukaniswe kahle kusuka kuthoshi ukuze uthole i-welding ephezulu.
Izisombululo ze-Haptic kufanele zihlolwe futhi zigcinwe kaningi kunezixazululo ezingaxhumana nazo zezinye izinto ezinjenge-welding spatter nezimo zokulawulwa kwamakhebula.
Izixazululo zokulandela ngomshini ezihlanganisiwe nazo azilungele ukufudumala kwezipikili. Njengoba kunconywa ngokuvamile, isipikili singaphakamisa uphenyo phezu kwe-welding tack belding futhi uqondise i-arc ngendlela efanayo, esikhundleni sokuvumela ithoshi lingeke i-tack.
Ukulandela ngomkhondo kwe-Tactile Seam nakho akufanelekile nge-Adappive. Lezi zinhlobo zamasistimu zilandela umugqa ohlanganyelwe futhi ungabheki ama-mismatches noma amasayizi wegebe ngenxa yamathuluzi. Ukubalwa kwendawo nakho akunakwenzeka. Uphenyo olunobuhlakani luzokhiya kwi-groove bese luyilandela ngokuphambuka okuncane. Ushintsho olukhulu ngokwanele ku-groove noma i-sport enkulu eyanele ingadala ukuthi uphenyo luphunyuke ithrekhi yalo oyifunayo.
Kumaphrofayili we-welding afana ne-butt welds, kunzima ukulandelela ama-wactile ama-welds ngaphandle kwezikhala. I-Welding engekho emthethweni iphoqa ukuthi uphenyo luhambe ngokuqinile endaweni eyodwa, okungelona elilungele izinhlelo zokulandela ngomthungo; Ilungele ukufudumala okukhulu kwe-cylindrical welding noma ipayipi.
Isivinini sokuhamba ngomunye umkhawulo wokulandela umkhondo we-tactile seam ngoba uvame ukuhamba ngejubane eliphansi, elibambezela isikhathi sakho somjikelezo.
Ukuqhathanisa i-Tactile ne-Vision-based Seam Tracking kuyindlela esekwe othintana nayo nenye inkinga engaxhumana naye. Yize ukulandelwa komthungo we-haptic kungukuhlelwa kwemishini, kuvame ukutshalwa kwezimali okuphansi kwenhlokodolobha. Uhlelo lokulandela umkhondo we-Haptic ohlelweni oluvulekile nowesibili lwe-arc ludinga ukulungiswa okwengeziwe ngoba kuyinqubo yokwenza isikhathi eside ingasenza ikhambi elingabizi kakhulu. Ukuzwela komzimba wokulinganisa nokugqoka okuqhubekayo nokudabula izakhi.
5. I-3D Laser Weld Tracking
Uhlelo lokulandela umkhondo we-3D laser seam lubizwa nangokuthi umkhondo wokulandela umkhondo we-optical noma obonakalayo futhi usebenzisa umgomo wokunxantathu lase-laser. Uhlelo lokulandelela lwe-Laser seam lungasetshenziswa kuma-autorare automare automation kanye namarobhothi, futhi iphakethe le-software elifanele lingasetshenziswa.
Ngokucophelela, ukulandelela kwe-laser seam kubandakanya ugongolo lwe-laser olukhishwe kusuka kudivayisi, ukushaya indawo, kukhombisa ububanzi, kubuyele emuva enzwaneni, futhi inzwa ibuyele endaweni lapho ugoba khona. Ngakho-ke, ngokulandela umkhondo we-laser seam, inzwa ingakwazi ibanga phakathi kwe-laser transmitter ne-sensor kwikhamera, ukuze ixazulule lokho okubhandelayo emuva.
Empeleni, ungathola izithombe ze-Z (Height) kanye ne-Y (Lateral) ehlanganisiwe, ngakho-ke inzwa iyazi ukuthi i-X (ibanga) usayizi wesibani kude nesibani, futhi izici zawo enkundleni yokubuka zikhetha ukuthi zinempilo noma zimbi.
Ukulandelela kweLaser Weld akukwazi ukuqondiswa kwe-X noma ubude bengxenye. Kungakho usebenzisa imishini ngokuhambisana nohlelo lokulawula, oluchaza inani le-X - inqubo ebizwa ngokuthi yi-calibration. Ngemuva kokulinganisa, uhlelo lokulandela ngomthungo luzokhomba izikhundla ze-X, y kanye nase Z kuyo yonke inqubo ye-welding.
Noma iyiphi ikhambi lokulandela ngomkhumbi lenqubo ye-welding lizokhulisa isikhathi somjikelezo, kepha ukulandelela kwe-laser seam kwandisa isikhathi somjikelezo omncane okungenani umjikelezo we-welding nge-scan ngengxenye yesibili. Kungahambisa futhi okusheshayo. Ukulandelela kwe-Optical kungafinyelela amasentimitha angama-200 ngomzuzu, ngakho-ke uma kudingeka isivinini sokuhamba esiphakeme, ngeke silinganise ukukhawulela irobhothi noma isivinini se-gantry. Ukulandelela kwe-laser welding selding kungahle kusetshenziswe ezinqubweni ngaphandle kokufudumeza, njengokudonswa kwe-gluing, ukufafaza, nokupholisha.
I-laser inethuba elihlukile lokunambitha ngoba ivumela ukuthi insiza ukuthi iqale ukomisa ngakunye noma ukuyibuka ungaxhunyiwe ku-inthanethi. Njengoba ukulandela ngomkhondo kususelwa ekucabangeni kwengxenye, ukungahambisani nezinto zokwakha njengokugqwala, izikali noma ngisho ne-tack zinomthelela omncane ekulandeleleni i-laser weld.
Igebe lokulandela i-Laser Weld liwumkhawulo. Ukuqondiswa kokuhamba kungenye ukucatshangelwa ngoba inzwa kumele iqondise njalo indlela yokufaka i-welding. Lokhu kungaholela ezinkingeni zokufika kwamarobhothi, izinkinga zethoshi angle, kanye nokucatshangelwa ngokucophelela kokutholwa nokuklanywa kwezakhi.
Ngokuvamile, okuwukuphela okunzima ukufaka ukulandelela kwe-laser weld kuyinto ecwebezelayo. Isizathu ukuthi noma nini lapho ukukhanya kwe-laser kukhishwe ezintweni ezibonakalayo, kufanele kuboniswe. Cabanga ngezinhlobo ezahlukahlukene ze-Weld Righting kanye nokuthi zibonisa kanjani ugongolo lwe-laser ngokuya ngezinto ezibonakalayo. Emadolweni ahlanganiswe, kukhombisa emuva ngqo. Uma kuyinto ehlanganisiwe ye-V, ngeke kubonise emuva kuphela, kepha futhi kukhombise i-engela ephambene ekhombisa - cishe njengebhola le-disco. Kulezi zimo, kunzima ku-sensor ukuthola ukuthi yiluphi ugongolo oluboniswa ukuthi lube ugongolo olufanele. Unemishayo eminingi engamanga ubuya, ibukeka njenge-crosshair ngoba uthola ukuboniswa okuningi.
Ukulandelela kwe-laser welding selding akwazi ukulandelela ngokugcwele ukuhlanganiswa okuhlangene okufana ne-fillet welds yamapuleti e-aluminium alloy amapuleti. Eminye inhlanganisela, njengamakona angaphakathi ensimbi angenasici ngesibuko Qeda, nawo abhekene nezindawo ezinzima kakhulu namalunga amathrekhi wokuthunga. Yize izinhlelo ze-Optical zingasetshenziswa ukulandelela lezi zinhlanganisela, ukujwayela okukhethekile nge-Laser Slit Tracking Sensors kuyadingeka ukuphinda lokhu.
Uma ufuna ukwazi kabanzi ngamapharamitha anemininingwane noma izinqubo ze-Intess Insimbi Yezimboni Yezimboni zePipe Pigy Production Unit kanye nokulandela umkhondo weWeld osekelwa, sicela ukhululeke ukuxhumana Hangao tech (seko mishini) !
