4. Tactile seam a wɔde di akyi .
Tactile yɛ honam fam nkitahodi nhwehwɛmu a ɛka nneɛma no. Wɔtaa de haptics di dwuma wɔ hard automation ne laser brazing applications bi mu, sen sɛ wɔde seam tracking applications bɛma 6-axis robɔt. Ɛde tip anaa probe bi si welding joint no mu, na ɛhu sɛ edge no deviation no ne mfitiaseɛ source no di nkitaho, na ɛsesa ne cross slider no sɛdeɛ ɛfata sɛ ɛde no si weld no so yie.
Tactile seam tracking wɔ adwumayɛ adwuma a ɛyɛ mmerɛw yiye na wobetumi de adi dwuma wɔ akwan horow so, a sub-arc, arc-opening ne brazing ka ho, a ɛma ɛyɛ versatile form of seam tracking. Nteaseɛ a ɛwɔ hɔ sɛ wode wo nsa bɛka nso no, adeɛ biara nni ho, enti wobɛtumi de wo nsa aka nhama no, ɛfiri dadeɛ a ɛnyɛ den so kɔsi aluminium so, a ɛnni nhyehyɛeɛ no so.
Nsiesiei yɛ ade titiriw a ɛma wotumi ma nhyehyɛe a wɔde di dwuma no yɛ adwuma yiye. Esiane sɛ tip no ne engagement surface no di nkitaho bere nyinaa nti, component wear taa ba wɔ haptic system no mu. Sɛ n’atifi no sɛe na ɛyɛ tiaa a, ɛbɛma wo welding adwinnade no akɔ n’anim na abɛn nkwaa no, na ebetumi ama welding a enye anaasɛ asɛe koraa wɔ kanea no anim. Ɛho hia paa sɛ wobɛhwɛ sɛ ebia wɔahyɛ nhwehwɛmu no anaasɛ wɔrenhwɛ sɛ wɔatetew probe no mu yiye afi kanea no ho na ama wɔanya welding a ɛyɛ papa.
Ɛsɛ sɛ wɔhwɛ haptic solutions na wɔhwɛ so mpɛn pii sen ano aduru a ɛnyɛ nkitahodi ma nneɛma afoforo te sɛ welding spatter ne cable management tebea.
Tactile seam tracking solutions nso nyɛ nea ɛfata ma nnadewa welding. Sɛnea wɔtaa kamfo kyerɛ no, nnadewa no tumi ma probe no so wɔ tack welding no so na ɛkyerɛ kwan no kwan wɔ ɔkwan koro no ara so, sen sɛ ɛbɛma kyɛnsee no ayɛ weld afa tack no mu.
Tactile seam tracking nso mfata sɛ ɛyɛ nea ɛfata. Saa nhyehyɛe ahorow yi di joint line no akyi na wonsusuw mismatches anaa gap sizes ho esiane nnwinnade nti. Mpɔtam hɔ akontaabu nso ntumi nyɛ yiye. Nhwehwɛmu a wɔde nsa ka no bɛto groove bi mu na adi akyi a ɛnyɛ hwee. Nsakrae kɛse a ɛdɔɔso wɔ groove no mu anaasɛ beae kɛse a ɛfata weld betumi ama probe no aguan ne kwan a ɔpɛ no.
Wɔ welding profiles te sɛ butt welds ho no, ɛyɛ den sɛ wobɛdi tactile welds akyi a nsonsonoeɛ biara nni mu. Welding a ɛnyɛ linear no hyɛ probe no ma ɛkɔ ɔkwan biako so denneennen, a ɛnyɛ nea eye ma tactile seam tracking applications; Ɛfata ma cylindrical welding akɛse anaa pipe welding.
Akwantu ahoɔhare yɛ anohyeto foforo a ɛwɔ tactile seam tracking mu efisɛ ɛtaa tu wɔ ahoɔhare a ɛba fam mu, na ɛma wo kyinhyia bere no brɛ ase.
Sɛ yɛde tactile ne vision-based seam tracking toto ho a, ɛyɛ ɔkwan a egyina nkitahodi so ne ɔhaw foforo a ɛnyɛ nkitahodi. Ɛwom sɛ haptic seam tracking yɛ mfiri tebea de, nanso mpɛn pii no ɛyɛ sika kɛse a wɔde di kan a wɔde di dwuma. Haptic tracking system a ɛwɔ arc applications a ɛbue ne secondary no mu no hwehwɛ sɛ wɔsiesie no pii ɛfiri sɛ ɛyɛ mfiridwuma mu adeyɛ a ɛwɔ bere tenten mu no bɛtumi ama ayɛ ano aduru a ɛho ka sua. Nkate a ɛwɔ susudua no mu ne nneɛma a ɛwɔ mu no a ɛkɔ so tetew.
5. 3D laser weld a wɔde di akyi .
Wɔsan frɛ 3D laser seam tracking nhyehyɛe no optical anaa visual seam tracking na ɛde nnyinasosɛm a ɛfa laser triangulation ho no di dwuma. Wobetumi de laser seam tracking system no adi dwuma wɔ hardware automation ne robotic systems so, na wobetumi de software package a ɛfata adi dwuma.
Adwene mu no, laser seam tracking fa laser beam a efi afiri no mu, a ɛbɔ soro, reflecting off surface, bounced back to the sensor, na sensor no fa beae a beam no bɔ no. Enti, ɛdenam laser seam tracking so no, sensor no betumi ahu kwan a ɛda laser transmitter ne sensor a ɛwɔ camera no so no ntam, sɛnea ɛbɛyɛ a ebetumi ayɛ triangulate ade a ɛsan wosow no.
Ne titiriw no, wubetumi anya z (korɔn) ne y (lateral) mfonini ahorow a ɛwɔ nkwaa no mu, enti sensor no nim mfonini a ɛbɔ fi X (akyirikyiri) no kɛse a hann no fi sensor no ho, ne ne su ahorow a ɛwɔ Y-kwankyerɛ kwan so no paw sɛ ebia ɛyɛ papa anaasɛ ɛyɛ bɔne.
Laser weld tracking nnim X kwankyerɛ anaa ɔfã no tenten. Wei nti na wode nnwinnadeɛ no di dwuma de ka control system ho, a ɛkyerɛ x value-a process a wɔfrɛ no calibration. Wɔ calibration akyi no, seam tracking system no bɛkyerɛ x, y ne z gyinabea wɔ welding nhyehyɛe no nyinaa mu.
Seam tracking ano aduru biara ma welding nhyehyɛe no bɛma cycle bere no akɔ soro, nanso laser seam tracking ma cycle bere no kɔ soro kakraa bi-mpɛn pii no welding cycle per scan no bɛyɛ bɛyɛ sekan nkyem anan mu biako. Ebetumi nso akɔ baabi a ɛyɛ ntɛm sen biara. Optical tracking betumi adu nsateakwaa 200 wɔ simma biako mu, enti sɛ ɛho hia sɛ wotu kwan ntɛmntɛm a, ɛrento robɔt anaa gantry ahoɔhare ano. Wobetumi de laser welding seam tracking nso adi dwuma wɔ akwan horow a ɛnyɛ welding, te sɛ gluing, spray, ne polishing mu.
Laser wɔ mfaso soronko wɔ Tast so efisɛ ɛma afiri no tumi tu mmirika wɔ ɔfã no so anaasɛ ɛhwɛ no offline. Esiane sɛ tracking no gyina mfonini a ɛwɔ ɔfã no mu nkutoo nti, nsɛm a ɛnhyia wɔ nneɛma te sɛ rust, scales anaa mpo tack nni nkɛntɛnso kɛse biara wɔ laser weld tracking so.
gap a ɛwɔ laser weld tracking mu no yɛ anohyeto. Akwantuo kwan no yɛ adeɛ foforɔ a ɛsɛ sɛ yɛsusu ho ɛfiri sɛ ɛsɛ sɛ sensor no kyerɛ welding kwan no kwan bere nyinaa. Eyi betumi ama robɔt aba ɔhaw ahorow, ɔhaw ahorow a ɛwɔ kanea no anim, ne sɛnea wosusuw nneɛma a ɛwom no ho yiye na wɔayɛ no yiye.
Mpɛn pii no, nea ɛyɛ den sɛ wode laser weld tracking bedi dwuma nkutoo ne nneɛma a ɛhyerɛn. Nea enti a ɛte saa ne sɛ bere biara a laser hann fi ade bi mu no, ɛsɛ sɛ ɛda adi. Susuw weld nkwaa ahorow ahorow ne sɛnea ɛda laser beam no adi a egyina ade no so. Wɔ kotodwe nkwaa mu no, ɛdan akyi tẽẽ. Sɛ ɛyɛ V-joint a, ɛnyɛ sɛ ɛbɛda akyi tẽẽ no adi nko, na mmom ɛbɛda anim a ɛne no bɔ abira a ɛda adi no adi-ɛkame ayɛ sɛ ɛte sɛ disko bɔɔl. Wɔ saa nsɛm yi mu no, ɛyɛ den ma sensor no sɛ ɛbɛkyerɛ beam a ɛda adi sɛ ɛyɛ beam a ɛfata. Wowɔ atoro beams pii a ɛresan aba, ɛte sɛ crosshair efisɛ wunya reflections pii.
Laser welding seam tracking ntumi nni nneɛma-nhyiam a wɔaka abom te sɛ fillet welds a ɛyɛ aluminum alloy diamond mprɛte no akyi koraa. Nneɛma afoforo a wɔaka abom, te sɛ dade a ɛnyɛ den a ɛwɔ mu a ɛwɔ ahwehwɛ awie no nso yɛ nneɛma a ɛyɛ den yiye ne nkwaa a wɔde yɛ nhama. Ɛwom sɛ wobetumi de optical systems adi dwuma de adi saa nkabom yi akyi de, nanso ɛho hia sɛ wohu laser slit tracking sensor ahorow a wonim no yiye titiriw na ama wɔatumi ayɛ eyi.
Sɛ wopɛ sɛ wuhu pii fa parameters a ɛkɔ akyiri anaa akwan a ɛwɔ stainless steel industrial welded pipe production unit no ho ne weld tracking a ɛboa no a, yɛsrɛ wo, ntwentwɛn wo nan ase sɛ wobɛkɔ so adi nkitaho Hangao Tech (seko mfiri) . !
